Monolithic Multispectral Laser Beam Combining Modules

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Solution Overview

Problem

Current laser systems are unable to effectively combine multiple multi-band beams to form a multi-broadband laser output in a non-free space medium, limiting their power and spectral capabilities.

Innovation Solution

A multi-broadband beam non-free space combiner is developed, comprising beam combining modules with external facets, optical modifying surfaces, and dichroic combiners, which receive and combine input optical beams, allowing for the creation of a multi-band beam output entirely within a non-free space medium using materials like solid glass and semiconductor lasing sources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional free-space beam combining methods are used, then multi-wavelength output can be achieved, but the system cannot effectively combine multiple multi-band beams to form a multi-broadband laser output in a non-free space medium

Engineering Contradiction:
Improvecapability to combine multi-band beamsVSAvoidsystem performance in non-free space medium
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system divides the beam combining function into multiple discrete modules, each handling specific wavelength bands. Each module contains dedicated optical elements (diffraction gratings, dichroic mirrors, waveguides) that process particular spectral ranges, allowing independent optimization and reliable combination of multiple multi-band beams without requiring the entire system to operate in free space.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces non-free space optical elements (waveguides, integrated photonic circuits, solid-state optical components) as intermediaries to replace conventional free-space optical paths. These intermediary structures enable beam combination within a confined medium, bridging the gap between multiple laser sources and the final multi-broadband output while maintaining control over beam propagation and combination.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Illumination intensity

If multiple multi-band beams are combined to form multi-broadband output, then spectral brightness and power scaling are enhanced, but the device complexity increases

Engineering Contradiction:
Improvespectral brightnessVSAvoidcombiner structure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent merges multiple beam combining functions into integrated optical modules where diffraction gratings, dichroic mirrors, and waveguides are combined into unified structures. This merging reduces the number of discrete components and interfaces while achieving the same spectral brightness enhancement, thereby managing device complexity through functional integration.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The optical modules are designed with multi-functional elements that perform multiple operations simultaneously. For example, diffraction gratings serve both wavelength separation and beam steering functions, while dichroic mirrors handle both reflection and transmission of specific bands. This multi-functionality reduces the overall component count and simplifies the system architecture while maintaining enhanced spectral brightness.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Power

If conventional beam combining is used, then simpler structures are employed, but the system cannot achieve high-power multi-broadband laser output without phasing

Engineering Contradiction:
Improvelaser output powerVSAvoidcombiner module complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical phasing systems with non-free space optical elements that inherently manage beam combination. Waveguides and integrated photonic circuits provide fixed, stable optical paths that eliminate the need for dynamic mechanical adjustment and phasing control, enabling high-power output through deterministic optical design rather than active mechanical control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system changes the fundamental operating parameters by transitioning from free-space optics to confined non-free space propagation. This parameter change enables high-power beam combination through waveguide-mode coupling and integrated optical processing, achieving power scaling without the mechanical complexity of conventional phasing systems by operating in a different physical regime.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables the efficient combination of multiple multi-band beams into a high-power, multi-broadband laser output, enhancing spectral brightness and power scaling without the need for phasing, suitable for applications like spectroscopy and threat detection.

Implementation Method 1

a plurality of optical modifying surfaces contained within the beam combining module including at least one beam converging surface

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

a plurality of optical modifying surfaces contained within the beam combining module including at least one beam converging surface, a diffraction surface, and a partially reflective surface

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

the diffraction surface receives the combined beams and transmits a multi-wavelength beam onto a partially-reflective surface

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 4

the partially-reflective receives the multi-wavelength beam, reflects a portion of the combined beams back to the diffraction surface

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 5

the partially-reflective receives the multi-wavelength beam, reflects a portion of the combined beams back to the diffraction surface, and transmits the multi-wavelength beam

Methodology Applied
Scientific EffectTransmission:

Implementation Method 6

one of the input facets is coated to internally reflect a first multi-wavelength beam having a first wavelength band and transmit a second multi-wavelength beam having a second wavelength band

Methodology Applied
Scientific EffectDichroic reflection: Dichroic Filter

Data Source

PatentUS11526019B2High brightness, monolithic, multispectral semiconductor laser
Publication Date: 2022.12.13 WBC PHOTONICS INC
  • US11526019B2 patent drawing
  • US11526019B2 patent drawing
  • US11526019B2 patent drawing

AI summary

A system and method for combining multiple emitters into a multi-wavelength output beam having a certain band and combining a plurality of these bands into a single output using non-free space combining modules.