Monolithic Optical Assembly for Atomic Sensor Thermal Stability

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Solution Overview

Problem

Conventional atomic sensors face alignment creep and pointing drift due to thermal cycling, especially in miniaturized clocks, where mismatches in thermal expansion coefficients of materials cause instability in laser beam polarization and trapped atom location, leading to frequency instability.

Innovation Solution

A monolithic, rigid optical assembly with solid prisms and closely matched thermal expansion coefficients is used, eliminating in-vacuum optics and employing thin-film coatings for polarization control, ensuring stable laser beam alignment and polarization over temperature changes without active steering.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If individual beam splitters and mirrors on adjustable mounts are used to direct laser beams, then the laser beams can be properly aligned, but alignment creep and pointing drift occur during thermal cycling

Engineering Contradiction:
Improvelaser beam alignmentVSAvoidalignment stability over temperature
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent merges the laser beam directing components (beam splitters and mirrors) into a single monolithic optical assembly that is rigidly mounted inside the UHV chamber. This eliminates the adjustable mounts that caused alignment creep, as the entire optical path is fixed as a single unit with no moving parts or adjustment mechanisms that could drift with temperature changes.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent replaces the mechanical adjustment system (kinematic or flexure mounts with adjustable positions) with a rigid fixed mounting system. The optical components are rigidly mounted on a rigid support structure inside the UHV chamber, eliminating mechanical adjustment mechanisms that would otherwise cause pointing drift during thermal cycling.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Strength

If metal scaffolding is used to support optical components, then the structure is mechanically stable, but mismatches in thermal expansion coefficients cause pointing drift over temperature

Engineering Contradiction:
Improvestructural stabilityVSAvoidpointing stability over temperature
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent uses a composite support structure made of Invar alloy and UHV-grade stainless steel, which have complementary thermal expansion properties. The Invar alloy (with its low thermal expansion coefficient) is used for components requiring dimensional stability, while the stainless steel provides structural strength. This composite approach compensates for thermal expansion mismatches and maintains pointing stability over temperature ranges.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the material parameters (thermal expansion coefficients) of the support structure by using Invar alloy and UHV-grade stainless steel with specific, complementary CTE values. This parameter optimization ensures that the support structure expands and contracts in a coordinated manner with the optical components, maintaining relative positions stable over temperature.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If bulk wave plates are used to control laser beam polarization, then polarization can be adjusted, but temperature changes cause changes in waveplate thickness and beam angle, leading to polarization variation

Engineering Contradiction:
Improvepolarization controlVSAvoidpolarization stability over temperature
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent removes bulk wave plates from the optical path entirely. Instead, it uses a polarization beam splitter and polarizing beam cubes that are rigidly mounted in a fixed optical path. This extraction of the problematic bulk wave plate component eliminates the source of temperature-induced polarization drift, as the new components have fixed geometry that does not change with temperature.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the bulk wave plate polarization control mechanism with a fixed optical path using polarization beam splitters and polarizing cubes. These components use fixed geometric relationships and total internal reflection rather than variable thickness wave plates, eliminating the mechanical/physical dimension changes that cause polarization drift with temperature.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Stability of the object's composition

If the trap position shifts due to temperature changes, then the system adapts to thermal expansion, but long term frequency instability occurs by coupling to spatial phase inhomogeneities

Engineering Contradiction:
Improvethermal adaptationVSAvoidfrequency stability
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent merges the optical assembly with the UHV chamber structure, creating an integrated system where the optical path is rigidly fixed relative to the chamber walls. This integration eliminates relative motion between the trap and the chamber structure, preventing the coupling between thermal expansion and spatial phase inhomogeneities that causes frequency instability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent replaces active thermal adaptation mechanisms with a rigid fixed mounting system. The optical components are rigidly mounted on the UHV chamber structure, eliminating the need for active adjustment or adaptation mechanisms. This rigid fixation prevents trap position shifts that would otherwise couple to spatial phase inhomogeneities and cause frequency drift.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides long-term positional stability of magneto-optical traps and reduced frequency instability by maintaining precise laser beam alignment and polarization, even under large temperature excursions, using materials like SF11, sapphire, and Copper-Tungsten Alloy with matched CTEs.

Implementation Method 1

Systems and methods for positionally stable magneto-optical trapping over temperature

Methodology Applied
Scientific EffectMagneto-optical trapping: Magneto-Optic Effects

Implementation Method 2

employing thin-film coatings for polarization control

Methodology Applied
Scientific EffectPolarization control: Polarisation

Implementation Method 3

closely matched thermal expansion coefficients

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentEP3211490B1Systems and methods for positionally stable magneto-optical trapping over temperature
Publication Date: 2021.08.25 HONEYWELL INTERNATIONAL INC
  • EP3211490B1 patent drawingFigure 1
  • EP3211490B1 patent drawingFigure 2
  • EP3211490B1 patent drawingFigure 3

AI summary

Systems and methods for positionally stable magneto-optical trapping over temperature are provided. In certain embodiments, an atomic sensor may include at least one laser source configured to produce at least one laser; one or more optical components, wherein the one or more optical components direct the at least one laser; and a vacuum cell, wherein the one or more optical components direct the at least one laser into the vacuum cell, wherein the one or more optical components and the vacuum cell are bonded together and components within the atomic sensor are fabricated from materials having similar coefficients of thermal expansion.