Monolithic Wavelength Conversion in Photonic Integrated Circuits

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Solution Overview

Problem

Photonic integrated circuits (PICs) face limitations in supporting certain optical bands, as existing material systems are only partially transmissive at these wavelengths, leading to insufficient photonically processing, routing, and transmitting optical signals without unacceptable losses.

Innovation Solution

A monolithically integrated wavelength converted PIC is achieved through hybrid fabrication, where a trench is etched in the insulating layer to expose a portion of the output waveguide, and a non-linear waveguide is formed in direct contact with it, using materials like III-V or LiNbO, to generate higher harmonic frequencies, enhancing non-linear susceptibility and allowing monolithic integration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a PIC is fabricated from a single material system, then manufacturing simplicity is maintained, but the supported optical bands are limited due to partial transmissivity at certain wavelengths

Engineering Contradiction:
Improvesupported optical bandsVSAvoidhybrid fabrication process
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The PIC is divided into distinct functional regions: a first region containing photonic circuits fabricated from a first material system, and a second region containing a wavelength converter fabricated from a second material system. This segmentation allows each region to be optimized for its specific function while maintaining monolithic integration on a single chip.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

An insulating layer is introduced as an intermediary between the first and second material systems. This layer facilitates the hybrid fabrication process by providing isolation during manufacturing while allowing the final device to achieve monolithic integration. The insulating layer enables the combination of different material systems that would otherwise be incompatible.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If existing material systems are used, then manufacturing processes are simple, but optical signal transmission suffers unacceptable losses at certain wavelengths

Engineering Contradiction:
Improveoptical signal lossVSAvoidmaterial system compatibility
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

The PIC employs a composite material structure combining a first material system optimized for certain wavelength ranges and a second material system (such as III-V materials or LiNbO3) optimized for other wavelength ranges. This composite approach ensures low loss transmission across a broader spectrum while maintaining compatibility with existing manufacturing processes for each material type.

Inventive Principle:
Principle #40Composite materials

3Adaptability or versatility

If wavelength conversion is added to expand optical bands, then functionality is enhanced, but device complexity increases

Engineering Contradiction:
Improveoptical band supportVSAvoidintegration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The wavelength conversion function is merged directly into the monolithic PIC structure by fabricating the wavelength converter in a second region on the same chip as the photonic circuits. This integration eliminates the need for separate discrete wavelength conversion components and their associated coupling interfaces, thereby reducing overall system complexity despite adding functionality.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively converts optical signals to higher harmonic frequencies, expanding the supported optical bands without significant loss, thus enhancing the functionality of PICs while maintaining monolithic integration.

Implementation Method 1

a non-linear waveguide formed of a non-linear material with non-linear susceptibility at frequency ω1 and a transmission bandwidth spanning both ω1 and m*ω1 where m is an integer of two or more

Methodology Applied
Scientific EffectNon-linear susceptibility: Second Harmonic Generation

Data Source

PatentUS10866487B1Monolithically integrated wavelength converted photonic integrated circuit (PIC) and hybrid fabrication thereof
Publication Date: 2020.12.15 RAYTHEON CO
  • US10866487B1 patent drawing
  • US10866487B1 patent drawing
  • US10866487B1 patent drawing

AI summary

A monolithically integrated wavelength converted photonic integrated circuit (PIC) is fabricated by forming a trench in the PIC's insulating layer to expose a portion of an output waveguide that transmits a photonically processed optical signal at frequency ω1. A non-linear waveguide formed of a non-linear material with non-linear susceptibility at frequency ω1 and a transmission bandwidth spanning both ω1 and m*ω1 where m is an integer of at least two is fabricated in direct physical contact with the exposed portion of the output waveguide. A patterned structure is fabricated in or on the non-linear waveguide to enhance non-linear susceptibility to generate an optical signal at frequency m*ω1, which may be emitted directly or coupled to an optical antenna.