Monolithic Wolter Mirror Assembly for Stable Focus Alignment

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Solution Overview

Problem

Separate installation of mirrors in Wolter optics makes alignment of two mirror foci difficult and subjects the optical system to motion effects.

Innovation Solution

A monolithic mirror assembly is developed, integrating an ellipsoid and hyperboloid optical surface in a Wolter mirror configuration, eliminating the need for separate alignment and enhancing stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If mirrors are separately installed in Wolter optics, then the optical system can be assembled with individual components, but alignment of two mirror foci becomes difficult and the system becomes subject to motion effects

Engineering Contradiction:
Improveassembly with individual componentsVSAvoidalignment of mirror foci
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent merges the ellipsoid mirror and hyperboloid mirror into a single monolithic substrate, creating an integrated mirror assembly where the two optical surfaces are permanently fixed relative to each other. This eliminates the alignment problem between separate mirrors while maintaining the Wolter optic configuration, as the monolithic structure ensures precise and stable focal point alignment.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of manufacture

If mirrors are separately installed in Wolter optics, then the optical system can be assembled with individual components, but the system becomes subject to motion effects

Engineering Contradiction:
Improveassembly with individual componentsVSAvoidstability against motion effects
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

By combining both mirror surfaces into one monolithic substrate, the patent eliminates relative motion between the ellipsoid and hyperboloid mirrors. The single substrate structure ensures that both optical surfaces move together as a unified unit, preventing motion-induced misalignment and improving long-term stability of the optical system.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If mirrors are separately installed, then individual mirror adjustment is possible, but alignment complexity increases

Engineering Contradiction:
Improveindividual mirror adjustmentVSAvoidalignment complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The monolithic integration of both mirror surfaces into a single substrate eliminates the need for complex alignment procedures between separate mirrors. The unified structure ensures that the optical paths are inherently aligned, reducing alignment complexity while maintaining the adaptability of the Wolter optic configuration for various optical systems.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The integrated mirror assembly facilitates easier alignment, reduces absorption losses, and provides better long-term stability in extreme ultraviolet systems.

Implementation Method 1

the ellipsoid optical surface and the hyperboloid optical surface are arranged in a Wolter mirror configuration

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS20260056397A1Wolter mirror assembly
Publication Date: 2026.02.26 KLA CORP
  • US20260056397A1 patent drawing
  • US20260056397A1 patent drawing
  • US20260056397A1 patent drawing

AI summary

A mirror assembly is disclosed. The mirror assembly includes an ellipsoid optical surface. The mirror assembly includes a hyperboloid optical surface, wherein the ellipsoid optical surface and the hyperboloid optical surface are arranged in a Wolter mirror configuration. The mirror assembly includes a substrate. The substrate includes a first portion, wherein the ellipsoid optical surface is located on the first portion of the substrate. The substrate includes a second portion, wherein the hyperboloid optical surface is located on the second portion of the substrate, wherein the first portion and the second portion form a monolithic body.