Monopile Foundation with Feed-Through Opening for Cabling

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Solution Overview

Problem

Existing monopile foundations for offshore structures, such as wind turbines, face challenges in achieving stable embedding in varying seabed conditions, including rocky or denser soils, and require additional reinforcement to maintain stability over time, which complicates reuse and retrofitting due to cabling constraints.

Innovation Solution

The monopile foundation design incorporates a feed-through opening in the reinforcement section, allowing for the partial or complete insertion of the sleeve and collar into the seabed, and a multi-part foundation reinforcement system with overlapping reinforcing elements that can be connected post-installation, enabling easier cabling management and enhanced stability without requiring complete dismantling of submarine cables.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the foundation pile is driven deep into the seabed to ensure stability, then the stability and rigidity of the monopile foundation are improved, but the difficulty of installation increases when hitting rocky or dense soils

Engineering Contradiction:
Improvestability of monopile foundationVSAvoidease of installation
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The foundation system is divided into separate components: the foundation pile and the foundation reinforcement (collar and sleeve). The collar is driven into the seabed first, then the pile is inserted through the collar. This segmentation allows the collar to provide stable embedding in rocky soils while the pile can be installed separately, reducing the difficulty of installation in challenging seabed conditions.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If foundation reinforcement is added to reduce embedding length, then the ease of installation is improved, but the device complexity increases

Engineering Contradiction:
Improveease of installationVSAvoidcomplexity of foundation structure
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The collar and sleeve assembly serves multiple functions: it provides stable embedding in the seabed, reduces the required embedding length of the pile, and enables subsequent attachment of the foundation reinforcement. This multi-functionality justifies the additional components by consolidating several critical functions into the reinforcement system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If the sleeve completely encloses the foundation pile, then the stability is improved, but the ease of operation deteriorates due to cabling constraints

Engineering Contradiction:
Improvestability of foundationVSAvoidease of cabling
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The sleeve is designed with a local opening or gap in the region where cabling is required, allowing cables to pass through while maintaining the enclosing structure elsewhere. This local modification preserves the stabilizing function of the sleeve while enabling operational access for cabling activities.

Inventive Principle:
Principle #3Local quality

4Reliability

If the foundation reinforcement is installed before cabling, then the stability is improved, but the ease of operation deteriorates due to cable routing difficulties

Engineering Contradiction:
Improvestability of foundationVSAvoidease of cable routing
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The sleeve is designed with pre-formed openings or gaps positioned to accommodate cable routing paths. This preliminary design feature allows cables to be routed through the reinforcement structure without requiring dismantling or complex maneuvering, enabling the foundation reinforcement to be installed before cabling while maintaining ease of operation.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP3918136B1Mono pile foundation
Publication Date: 2023.09.20 RWE OFFSHORE WIND GMBH
  • EP3918136B1 patent drawingFigure 1
  • EP3918136B1 patent drawingFigure 2
  • EP3918136B1 patent drawingFigure 3

AI summary

The invention relates to a monopile foundation (2, 67, 77, 86, 104, 119, 130) for an offshore structure, more particularly for a wind power plant (W), having a foundation pile (3, 41, 61, 71, 81, 91, 111, 121) for supporting the structure and a foundation reinforcement (4, 22, 44, 62, 72, 82, 92, 112, 122) externally adjoining the foundation pile (3, 41, 61, 71, 81, 91,111,121) and designed for subsequent attachment to the foundation pile (3, 41, 61, 71, 81, 91,111,121), wherein: the foundation reinforcement (4, 22, 44, 62, 72, 82, 92, 112, 122) has a sleeve (4, 45, 63, 73, 83, 93, 113, 123), a collar (9, 65, 75, 85, 95, 115, 125) and at least one support (8); the sleeve (4, 45, 63, 73, 83, 93, 113, 123) is associated with the foundation pile (3, 41, 61, 71, 81, 91,111,121), and the collar (9, 65, 75, 85, 95, 115, 125) is held at a distance away from the sleeve (4, 45, 63, 73, 83, 93, 113, 123) outwardly by the at least one support (8); the foundation pile (3, 41, 61, 71, 81, 91, 111, 121) has a foundation section (GA) for inserting into the seabed (M) as well as a reinforcing section (VA) for connecting the foundation pile (3, 41, 61, 71, 81, 91, 111, 121) to the sleeve (4, 45, 63, 73, 83, 93, 113, 123) above the seabed (M); and the collar (9, 65, 75, 85, 95, 115, 125) and/or the sleeve (4, 45, 63, 73, 83, 93, 113, 123) are/is designed for at least partial insertion into the seabed (M). To enable the foundation of monopiles to be achieved in a more satisfactory manner, a through-hole (42) is provided in the foundation pile (3, 41, 61, 71, 81, 91, 111, 121) in the region of the reinforcing section (VA), and the sleeve (4, 45, 63, 73, 83, 93, 113, 123) of the foundation reinforcement (3, 41, 61, 71, 81, 91, 111, 121) is provided in the reinforcing section (VA) in such a way as not to close the through-hole (42).