Monoplanar Hinged External Fixator for Dynamic Joint Distraction

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Solution Overview

Problem

Existing solutions for fixing and distracting joints, particularly the proximal interphalangeal joint, are bulky, imprecise, and do not allow for natural flexion and extension, posing challenges in achieving controlled distraction and preservation of joint motion during healing.

Innovation Solution

A monoplanar fixator/distractor device with an adjustable dynamic distraction mechanism, comprising bone engagement modules with pins and clamps, and a rod assembly that forms a constrained pivot axis, allowing for controlled distraction and fixation of joints while permitting natural motion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If existing fixator solutions are used for joint fixation and distraction, then joint stabilization is achieved, but the device becomes bulky and imprecise with respect to distraction control

Engineering Contradiction:
Improvedistraction precisionVSAvoiddevice bulk
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

The fixator device is divided into separate functional modules: bone engagement modules with pins and clamps, a rod assembly with constrained pivot axis, and an adjustable dynamic distraction mechanism. This segmentation allows each component to be optimized independently, reducing overall device bulk while maintaining precision control capabilities.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The distraction mechanism is designed to be dynamically adjustable, allowing precise control of distraction distance through movable clamps on the rod assembly. This dynamic adjustment capability enables precise distraction control without requiring oversized fixed structures.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If existing fixator solutions are used for joint fixation, then bone stabilization is achieved, but natural flexion and extension motion is restricted

Engineering Contradiction:
Improvejoint motion capabilityVSAvoidjoint stabilization
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The constrained pivot axis acts as an intermediary element that mediates between the stabilization requirement and motion preservation need. It allows rotation around a fixed axis (providing stabilization) while permitting natural flexion and extension motion (providing ease of operation).

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The device transitions from a static fixed structure to a dynamic system where the rod assembly can rotate around the constrained pivot axis. This dynamic capability allows the joint to maintain stabilization while performing natural motion during healing.

Inventive Principle:
Principle #15Dynamics

3Manufacturing precision

If existing fixator solutions are used for joint distraction, then bone alignment is achieved, but patient tolerance is reduced due to device bulk

Engineering Contradiction:
Improvebone alignment precisionVSAvoidpatient tolerance
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

By segmenting the device into compact modular components (pins, clamps, constrained pivot axis, distraction mechanism), the overall device bulk is reduced while maintaining alignment precision capabilities in each module.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The device allows adjustment of distraction parameters through the dynamic mechanism, enabling precise bone alignment while the reduced bulk design improves patient comfort and tolerance during the healing process.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10973550B2Monoplanar hinged adjustable external fixator for bone fixation and distraction
Publication Date: 2021.04.13 FIELD ORTHOPAEDICS PTY LTD
  • US10973550B2 patent drawing
  • US10973550B2 patent drawing
  • US10973550B2 patent drawing

AI summary

An adjustable dynamic distraction mechanism connects proximal and distal components of a fixator system to enable adjustment of the distraction between proximal and distal bones of a joint and fixation thereof. The device is dynamic in that once fixation of distraction is set, the distal portion of the anatomy may be permitted to move essentially freely to flex and extend by rotation at the natural axis of the joint.