Monopolar Electrosurgery Blade with Argon Beam Capability

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Solution Overview

Problem

Current electrosurgery tools require surgeons to switch between cutting and coagulation modes during surgery, leading to inefficiencies, tissue damage, and smoke inhalation risks, as they cannot perform both functions simultaneously.

Innovation Solution

A monopolar electrosurgery blade with a non-conductive planar member and a conductive layer adjacent to a sharp cutting edge, capable of functioning at low power levels, combined with an electrosurgery blade assembly that includes a non-conductive tube for inert gas supply to create an ionized gas for simultaneous cutting and coagulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If traditional electrosurgery tools are used for cutting, then cutting function is achieved, but lateral tissue damage and necrosis increase due to heat generation

Engineering Contradiction:
Improvecutting functionVSAvoidlateral tissue damage
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The electrosurgery blade is segmented into distinct functional zones: a sharp non-conductive cutting edge for mechanical cutting, and separate conductive regions for coagulation. This segmentation allows the cutting edge to operate without RF energy, eliminating heat-related lateral tissue damage, while coagulation is performed by the conductive portions when RF energy is applied.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the blade have different properties: the cutting edge is non-conductive and sharp for clean cutting, while specific regions have conductive coatings for coagulation. This local differentiation of properties allows simultaneous optimization of cutting precision and coagulation capability without compromising either function.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If surgeons switch between cutting and coagulation modes during surgery, then both functions can be performed, but surgical efficiency decreases and time is lost

Engineering Contradiction:
Improvedual function capabilityVSAvoidsurgical efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The electrosurgery blade is designed as a universal tool that integrates both cutting and coagulation functions in a single instrument. The blade features a sharp non-conductive edge for cutting and conductive regions for coagulation, allowing surgeons to perform both functions without switching between separate tools, thereby improving surgical efficiency and continuity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The cutting edge and coagulation electrodes are merged into a single blade structure. The non-conductive planar member with sharp cutting edge is combined with conductive layers or coatings on the same blade body, creating an integrated tool that can seamlessly transition between cutting and coagulation modes during surgical procedures.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If argon beam coagulation is used, then coagulation function is achieved, but smoke production increases causing inhalation risks

Engineering Contradiction:
Improvecoagulation functionVSAvoidsmoke production
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent extracts the gas flow component from the coagulation process. By providing gas flow across the conductive portion of the blade during RF-powered coagulation, smoke and debris are actively removed from the surgical site, reducing inhalation risks while maintaining effective coagulation function.

Inventive Principle:
Principle #2Taking out (Extraction)

4Speed

If high power RF energy is used for cutting, then cutting speed increases, but tissue vaporization and lateral damage increase

Engineering Contradiction:
Improvecutting speedVSAvoidtissue vaporization
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The blade is segmented into a non-conductive sharp cutting edge that operates mechanically without RF energy, and separate conductive regions for coagulation. This allows cutting to be performed at high speed with minimal heat generation, eliminating tissue vaporization and lateral damage associated with high-power RF cutting.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and accurate simultaneous tissue cutting and coagulation with reduced tissue damage and smoke production, improving surgical efficiency and safety by eliminating the need to switch between modes.

Implementation Method 1

an inert gas supplied through the hollow tubular shaped opening will come in contact with at least a portion of the conductive layer of the electrosurgery blade thereby creating an ionized gas

Methodology Applied
Scientific EffectIonization: Ionisation

Implementation Method 2

When the electrosurgery pencil is activated, the RF energy circulates from the active electrode to the return electrode through the patient's body

Methodology Applied
Scientific EffectRadio frequency heating: Dielectric Heating

Implementation Method 3

a non-conductive planar member having opposite planar sides with a bottom angled sharp cutting edge

Methodology Applied
Scientific EffectMechanical cutting:

Implementation Method 4

For cutting, heat generated from continuous RF high voltage conduction can create a vapor pocket

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS20220218404A1Monopolar electrosurgery blade and electrosurgery blade assembly
Publication Date: 2022.07.14 IC MEDICAL INC
  • US20220218404A1 patent drawing
  • US20220218404A1 patent drawing
  • US20220218404A1 patent drawing

AI summary

Electrosurgery blades including electrosurgery blade assemblies having argon beam capability. The electrosurgery blade includes a non-conductive planar member having opposite planar sides with a bottom angled sharp cutting edge, and a conductive layer located on one or both of the opposing planar sides of the non-conductive planar member where the conductive layer lies adjacent to the angled sharp cutting edge of the non-conductive planar member without covering the angled sharp cutting edge. In embodiments of the electrosurgery blade assemblies having argon beam capability, the electrosurgery blade assembly includes a non-conductive tube member having a hollow tubular shaped opening and a slot where at least a portion of the conductive layer of the electrosurgery blade is positioned within the slot of the non-conductive tube member.