Monopropellant Combustion System with Catalyst Bed

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Solution Overview

Problem

Existing power sources, particularly battery-based and liquid fuel-powered systems, face challenges in energy density and oxygen dependency, making them unsuitable for anaerobic environments and extraterrestrial applications, while monopropellants like hydrazine and hydrogen peroxide require efficient combustion systems that are economically viable.

Innovation Solution

A combustion system comprising a catalyst bed with MnO2 catalyst, a vessel for storing propellant at predefined pressure, and a controlled injection system with glow plugs for maintaining temperature and igniting propellant in the combustion chamber, allowing for efficient decomposition of H2O2 and potential use in anaerobic environments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If battery-based power supplies are used, then long-lasting power output is achieved, but energy density becomes low requiring more mass

Engineering Contradiction:
Improvepower output durationVSAvoidmass required
Core Design Contradiction:
Duration of action of moving objectVSWeight of moving object

Solution Approach 1:

The patent changes the chemical composition and energy density parameters of the power system by using monopropellant decomposition and combustion reactions, achieving higher energy density compared to battery systems while maintaining sustained power output through controlled reaction rates

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent extracts the oxygen dependency from the system by using monopropellants that contain their own oxidizing agents, eliminating the need for atmospheric oxygen and enabling operation in anaerobic environments while improving energy density

Inventive Principle:
Principle #2Taking out (Extraction)

2Weight of moving object

If liquid fuel-powered sources are used, then high energy density is achieved, but dependency on atmospheric oxygen increases making them unsuitable for anaerobic environments

Engineering Contradiction:
Improveenergy densityVSAvoidsuitability for anaerobic environments
Core Design Contradiction:
Weight of moving objectVSAdaptability or versatility

Solution Approach 1:

The patent changes the chemical reaction parameters by using monopropellant decomposition and combustion that does not require atmospheric oxygen, maintaining high energy density while enabling operation in anaerobic environments through self-contained propellant chemistry

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent extracts the atmospheric oxygen requirement from the combustion process by using monopropellants that decompose and combust using their own chemical composition, making the system adaptable to anaerobic environments while preserving high energy density

Inventive Principle:
Principle #2Taking out (Extraction)

3Weight of moving object

If monopropellants are used for power generation, then potential for high energy density is achieved, but development of efficient and economical combustion systems remains challenging

Engineering Contradiction:
Improveenergy density potentialVSAvoidcombustion system complexity
Core Design Contradiction:
Weight of moving objectVSDevice complexity

Solution Approach 1:

The patent introduces a catalyst bed as an intermediary component that facilitates monopropellant decomposition and combustion reactions, simplifying the combustion system design while achieving efficient energy conversion and high energy density output

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces complex mechanical combustion control systems with a catalyst-based chemical reaction system, reducing device complexity while maintaining efficient monopropellant energy conversion and high energy density performance

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS12013115B2Combustion system
Publication Date: 2024.06.18 INDIAN INSTITUTE OF TECHNOLOGY BOMBAY
  • US12013115B2 patent drawing
  • US12013115B2 patent drawing
  • US12013115B2 patent drawing

AI summary

Embodiments herein provide a combustion system comprising a combustion chamber having a catalyst bed, and a vessel for storing a propellant at a predefined pressure. The vessel comprising a first valve for controlling a flow of the propellant over the catalyst bed inside the combustion chamber and an input provided at the first valve, for injecting the propellant inside the combustion chamber at a predefined duration of injection for each cycle of injection. A predefined quantity of the propellant is injected in each cycle of the injection. The combustion system further comprises one or more glow plugs for maintaining a predefined temperature within the catalyst bed and an ignition glow plug for providing a source of ignition for combustion of the propellant inside the combustion chamber.