Rotating Mop Robot Slip Measurement for Accurate Travel Control

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Solution Overview

Problem

Moving robots that use a rotating mop face challenges in maintaining desired velocity and distance due to slip issues, particularly with microfiber or fabric mops creating little friction, leading to difficulties in traveling effectively.

Innovation Solution

A method of controlling the travel of a moving robot by measuring and compensating for slip rates using gyro and acceleration sensors, allowing for adjustments in rotational and linear movements based on detected slip rates, especially when encountering changes in floor materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If a rotating mop is used as a moving means, then the robot can move and clean the floor, but the robot experiences slip due to low friction between the mop and floor

Engineering Contradiction:
Improvetravel velocityVSAvoidtravel accuracy
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent employs feedback control by measuring the actual position and orientation of the robot using sensors (gyro sensor, acceleration sensor, encoder) and comparing it with the expected position based on mop rotation. The slip rate is calculated from this difference, and the control system adjusts the mop rotation speed and direction to compensate for slip, thereby maintaining accurate travel despite low friction between the mop and floor.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces direct mechanical friction-based movement with a sensor-based measurement and calculation system. Instead of relying solely on the mechanical friction between the mop and floor for accurate movement, the system uses gyro sensors, acceleration sensors, and encoders to detect actual movement and calculate slip rate, then uses this information to control the motor drive and compensate for the lack of friction.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If microfiber or fabric mops are used, then the robot can clean the floor effectively, but the friction between the mop and floor is reduced leading to more slip

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidfriction force
Core Design Contradiction:
ProductivityVSForce

Solution Approach 1:

The system continuously monitors the actual movement through sensors and compares it with the commanded movement based on mop rotation. When slip occurs due to low friction from microfiber mops, the feedback control calculates the slip rate and adjusts the motor control to compensate, maintaining both cleaning effectiveness and travel accuracy.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent dynamically changes the operational parameters of the rotating mop based on detected slip conditions. The control system adjusts the rotation speed, acceleration, and deceleration of the mop motor according to the calculated slip rate and environmental conditions, optimizing both cleaning performance and movement accuracy for different floor surfaces and mop types.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the robot travels at desired velocity, then cleaning efficiency is improved, but slip causes the robot to travel shorter distance than expected

Engineering Contradiction:
Improvecleaning efficiencyVSAvoidtravel distance control
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The patent uses feedback control to monitor actual travel distance and position through sensors (gyro sensor, acceleration sensor, encoder) and compares it with the expected distance calculated from mop rotation. When slip reduces travel distance, the system calculates the slip rate and adjusts subsequent mop rotation commands to compensate, ensuring the robot achieves the desired travel distance and maintains cleaning efficiency.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary measurement of slip characteristics during basic motion (rotation and linear acceleration) to establish a slip rate model before actual cleaning operations. This preliminary action allows the control system to predict and compensate for slip during high-speed cleaning operations, ensuring accurate travel distance control while maintaining high cleaning efficiency.

Inventive Principle:
Principle #10Preliminary action

4Reliability

If slip rate measurement and control is implemented, then travel accuracy is improved, but device complexity increases due to additional sensors and control algorithms

Engineering Contradiction:
Improvetravel control accuracyVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent makes the existing sensors serve multiple functions: the encoder on the mop motor measures both rotation speed for cleaning control and position for slip detection; the gyro sensor and acceleration sensor detect both robot orientation/acceleration for navigation and slip characteristics. This multi-functionality reduces the need for additional dedicated slip sensors, thereby limiting the increase in device complexity while achieving improved travel control accuracy.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables precise control of the moving robot's travel by accurately measuring and adjusting for slip rates, ensuring consistent movement and adapting to changes in the environment, thereby overcoming slip-related issues and achieving desired velocities and distances.

Implementation Method 1

measuring the slip rate of the moving robot by a gyro sensor for detecting the rotational velocity of the moving robot

Methodology Applied
Scientific EffectGyroscopic effect: Gyroscope

Implementation Method 2

calculate the slip rate of the moving robot by an acceleration sensor for detecting the acceleration of movement of the moving robot

Methodology Applied
Scientific EffectAcceleration detection: Accelerometer

Implementation Method 3

microfiber or fabric mops create little friction against the floor when the moving robot moves on the rotating mop

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS11571102B2Moving robot and method of controlling the same
Publication Date: 2023.02.07 LG ELECTRONICS INC
  • US11571102B2 patent drawing
  • US11571102B2 patent drawing
  • US11571102B2 patent drawing

AI summary

A method of controlling a moving robot is provided. The method of controlling a moving robot includes the steps of: (a) performing a basic motion of the moving robot which moves on a rotating mop; (b) measuring the slip rate of the moving robot; and (c) controlling the travel of the moving robot.