Dual-Nozzle Mop Sprayer With Rotating Collar Pattern Switching

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Solution Overview

Problem

Conventional spray mops lack a convenient and reliable mechanism for adjusting the pattern of liquid spray, often resulting in mixed quality, reliability, and ease of use issues.

Innovation Solution

A sprayer assembly with a reservoir, pump, and dual supply tubes connected to nozzles, featuring a rotatable collar with protrusions that selectively pinch one supply tube closed, allowing for easy adjustment between different spray patterns by switching between two or more nozzles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single nozzle with pattern adjustment is used, then the device complexity is reduced, but the spray pattern quality and reliability deteriorate

Engineering Contradiction:
Improvenozzle structureVSAvoidspray pattern consistency
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The spray system is divided into multiple independent nozzles (first nozzle and second nozzle), each capable of producing different spray patterns. Instead of attempting to adjust a single nozzle to achieve multiple patterns, the system segments the spray function across multiple nozzles, allowing each nozzle to be optimized for its specific pattern while providing reliable, consistent performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The spray device achieves multi-functionality by incorporating multiple nozzles that can be selectively activated. The system can produce different spray patterns (narrow, focused vs. wide, dispersed) by selecting which nozzle to use, making the device universally applicable to various cleaning applications without compromising reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If a pattern adjustment mechanism is added to conventional spray devices, then spray pattern versatility is improved, but ease of operation and reliability worsen

Engineering Contradiction:
Improvespray pattern varietyVSAvoidlever activation
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The system provides dynamic adaptability through a rotatable collar that can be easily rotated to select between different spray patterns. This dynamic adjustment mechanism allows the user to switch between nozzles and patterns quickly and effortlessly, maintaining ease of operation while achieving spray pattern versatility.

Inventive Principle:
Principle #15Dynamics

3Manufacturing precision

If a complex pattern adjustment mechanism is implemented, then spray pattern quality is improved, but ease of manufacture deteriorates

Engineering Contradiction:
Improvespray pattern qualityVSAvoidassembly complexity
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

By segmenting the spray function into multiple simple nozzles rather than creating one complex adjustable nozzle, the manufacturing process is simplified. Each nozzle can be manufactured independently using standard nozzle manufacturing processes, ensuring consistent quality without requiring complex assembly or calibration procedures.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables convenient and reliable adjustment of spray volume and pattern without changing the lever arm travel, improving user experience and manufacturing simplicity.

Implementation Method 1

a collar having at least one protrusion and rotatable between a first position in which the at least one protrusion pinches closed the first supply tube but not the second supply tube, and a second position in which the at least one protrusion pinches closed the second supply tube but not the first supply tube

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Data Source

PatentUS9427129B2Spray pattern adjustment for mop
Publication Date: 2016.08.30 BUTLER HOME PRODUCTS LLC
  • US9427129B2 patent drawing
  • US9427129B2 patent drawing
  • US9427129B2 patent drawing

AI summary

A sprayer assembly that includes a reservoir for storing liquid, a pump in fluid communication with the reservoir, first and second supply tubes in fluid communication with the pump wherein the pump is configured to draw liquid from the reservoir and discharge the liquid into the first and second supply tubes, a first nozzle in fluid communication with the first supply tube, a second nozzle in fluid communication with the second supply tube, and a collar having at least one protrusion and rotatable between a first position in which the at least one protrusion pinches closed the first supply tube but not the second supply tube, and a second position in which the at least one protrusion pinches closed the second supply tube but not the first supply tube.