Multi-stage MOPA First-Pulse Suppression via Thermal Lensing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

High-power short pulse solid-state MOPA systems for material processing require a method to suppress the first pulse in a train without using a fast process shutter, which adds significant cost and complexity.

Innovation Solution

A mode-locked laser system with a transient optical amplifier and a multi-pass optical amplifier cooperative with an optical shutter, where the diode-laser array power is selectively adjusted to maintain constant thermal lensing, deplete stored energy, and restore it to ensure equal amplitude of amplified pulses, eliminating the need for a fast process shutter.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a fast process shutter is used to select pulses from the amplified train, then pulse selection is achieved, but system cost and complexity increase significantly

Engineering Contradiction:
Improvepulse selection capabilityVSAvoidsystem complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent removes the fast process shutter from the system entirely. Instead of using an external shutter to select pulses, the invention extracts and utilizes the thermal lensing effect naturally present in the gain medium to achieve pulse selection. The thermal lens acts as an intrinsic pulse picker, eliminating the need for the complex fast shutter mechanism while maintaining pulse selection capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The gain medium's thermal lensing effect is harnessed to perform the pulse selection function that would otherwise require a separate fast shutter component. The system uses its own thermal characteristics to automatically select and amplify desired pulses, making the selection process self-service rather than requiring an external active shutter mechanism.

Inventive Principle:
Principle #25Self-service

2Stability of the object's composition

If the gain element is continuously pumped to maintain constant thermal lensing, then thermal stability is improved, but stored energy accumulates causing first-pulse over-amplification

Engineering Contradiction:
Improvethermal lensing stabilityVSAvoidfirst-pulse over-amplification
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The patent implements periodic modulation of the pump power to the gain element. The pump power is cyclically varied between a first level (maintaining thermal lensing) and a second level (depleting stored energy). This periodic action prevents stored energy accumulation while maintaining thermal stability during the amplification window, thereby eliminating first-pulse over-amplification.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The invention dynamically changes the pump power parameter over time. By switching between different pump power levels (first level for thermal stability, second level for energy depletion), the system optimizes both thermal lensing stability and prevents harmful over-amplification. This parameter modulation allows the system to adaptively control the gain medium's state.

Inventive Principle:
Principle #35Parameter changes

3Object-generated harmful factors

If pump power is reduced to deplete stored energy in the gain element, then first-pulse over-amplification is prevented, but thermal lensing stability deteriorates

Engineering Contradiction:
Improvefirst-pulse over-amplification suppressionVSAvoidthermal lensing stability
Core Design Contradiction:
Object-generated harmful factorsVSStability of the object's composition

Solution Approach 1:

The patent uses periodic pump power modulation where the pump is switched to a reduced second level only for brief intervals sufficient to deplete stored energy, then restored to the first level to maintain thermal lensing. This time-dependent periodic action allows temporary energy depletion without compromising overall thermal stability, as the system quickly returns to the stable pumping level.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system performs preliminary energy depletion by reducing pump power before the arrival of the pulse train to be amplified. This preliminary action removes excess stored energy that would cause over-amplification, while the pump is restored to full power just in time to maintain thermal lensing stability during the actual amplification process.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively suppresses the first pulse over-amplification and maintains equal amplitude of subsequent pulses, reducing system complexity and cost while maintaining efficient pulse amplification.

Implementation Method 1

at least one transient optical amplifier having a solid-state gain-element optically pumped by radiation output from a diode-laser array for energizing the gain-element

Methodology Applied
Scientific EffectOptical pumping:

Implementation Method 2

The optical shutter is arranged to select pulses from the first train thereof to provide a second train of pulses

Methodology Applied
Scientific EffectOptical absorption: Absorption (EM radiation)

Implementation Method 3

The diode-laser array power is set at a first level when amplified pulses are not being received to maintain about constant thermal lensing in the gain-element; set at a second level lower than the first level for a predetermined first time period in response to the plurality of pulses being selected for depleting stored energy in the gain-element

Methodology Applied
Scientific EffectEnergy storage in gain medium:

Implementation Method 4

The diode-laser array power is set at a first level when amplified pulses are not being received to maintain about constant thermal lensing in the gain-element

Methodology Applied
Scientific EffectThermal lensing:

Data Source

PatentUS8995052B1Multi-stage MOPA with first-pulse suppression
Publication Date: 2015.03.31 COHERENT KAISERSLAUTERN
  • US8995052B1 patent drawing
  • US8995052B1 patent drawing
  • US8995052B1 patent drawing

AI summary

A solid-state MOPA includes a mode-locked laser delivering a train of pulses. The pulses are input to a fast E-O shutter, including polarization-rotating elements, polarizing beam-splitters, and a Pockels cell that can be driven alternatively by high voltage (HV) pulses of fixed long and short durations. A multi-pass amplifier follows the E-O shutter. The E-O shutter selects every Nth pulse from the input train and delivers the selected pulses to the multi-pass amplifier. The multi-pass amplifier returns amplified seed-pulses to the E-O shutter. The shutter rejects or transmits the amplified pulses depending on whether the HV-pulse duration is respectively short or long. Transmitted amplified pulses are delivered to a transient amplifier configured for separately suppressing first-pulse over-amplification and residual pulse leakage.