Morphing Airfoil System with Inflatable Bladders

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Solution Overview

Problem

Airfoils designed to optimize specific performance parameters for vehicles often compromise other secondary performance parameters, and existing airfoil configurations are not adaptable to varying conditions, leading to suboptimal performance in different scenarios.

Innovation Solution

A morphing airfoil system with a bulkhead, inflatable/deflatable bladders, and a bladder pressurization mechanism, controlled by processors to adjust internal pressure and change the airfoil's configuration, allowing for real-time adjustments in chord length, angle, and thickness to optimize vehicle performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If airfoil geometry is designed to maximize a specific performance parameter, then that parameter is improved, but other secondary performance parameters deteriorate

Engineering Contradiction:
Improvevehicle performanceVSAvoidperformance parameter adaptability
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The airfoil employs active morphology control through inflatable bladders that can dynamically change the airfoil's geometric parameters (camber, thickness, chord length) in real-time. This allows the airfoil to transition between different configuration states, optimizing performance for varying operational conditions rather than being fixed to a single geometry designed for one specific parameter

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes physical parameters of the airfoil geometry by inflating or deflating internal bladders, which modifies camber, thickness, and chord length. This enables continuous adjustment of aerodynamic characteristics to balance competing performance parameters such as lift, drag, and stability based on real-time requirements

Inventive Principle:
Principle #35Parameter changes

2Reliability

If airfoil configuration is optimized for certain conditions, then performance under those conditions is improved, but performance under other conditions deteriorates

Engineering Contradiction:
Improvevehicle performanceVSAvoidconfiguration adaptability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The airfoil system transitions from a static, fixed geometry to a dynamic, reconfigurable structure using inflatable bladders. This allows the airfoil to adapt its configuration to match varying operational conditions (e.g., different speeds, altitudes, or maneuvering requirements), ensuring reliable performance across diverse scenarios rather than being optimized for a single condition

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The morphing airfoil capability enables a single airfoil design to serve multiple functions and optimize performance for different operational modes. By adjusting geometry parameters through bladder inflation, the same airfoil structure can be optimized for various conditions, eliminating the need for multiple specialized airfoil configurations

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables dynamic adaptation of airfoil configuration to enhance vehicle performance by optimizing lift, downforce, fuel economy, and road handling capabilities, balancing competing performance parameters in real-time.

Implementation Method 1

one or more individually operable inflatable/deflatable bladders enclosed within the airfoil skin. The configuration of the airfoil is controllable by controlling inflation and deflation of the bladders

Methodology Applied
Scientific EffectPressure increase: Pressure Increase

Implementation Method 2

at least one inflatable/deflatable bladder positioned within the airfoil body

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11597499B2Morphing airfoil system
Publication Date: 2023.03.07 TOYOTA JIDOSHA KK
  • US11597499B2 patent drawing
  • US11597499B2 patent drawing
  • US11597499B2 patent drawing

AI summary

A morphing airfoil system includes an airfoil including a bulkhead and an airfoil body extending from the bulkhead, at least one inflatable/deflatable bladder positioned within the airfoil body, and a bladder pressurization mechanism configured for controlling pressurization of the at least one bladder. The system also includes one or more processors and a memory communicably coupled to the one or more processors and storing an airfoil control module including instructions that when executed by the processor(s) cause the processor(s) to control operation of the bladder pressurization mechanism to increase or decrease internal pressure in the at least one bladder to change a configuration of the airfoil.