MOS Diode Termination Structure for Reverse Voltage Tolerance

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Solution Overview

Problem

MOS diodes face limitations in reverse voltage tolerance and high parasitic capacitance, leading to lower response speed and higher forward voltage drop, especially in high voltage operations.

Innovation Solution

A MOS diode with a termination structure featuring etched shallow trenches, a thicker shielding oxide layer, and a sidewall polysilicon layer within the trenches to reduce parasitic capacitance and enhance reverse voltage tolerance by uniformly spreading the electric field.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a MOS diode uses conventional structure without termination structure, then the device complexity is low, but the reverse voltage tolerance is insufficient

Engineering Contradiction:
Improvereverse voltage toleranceVSAvoiddevice complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent divides the MOS diode structure into distinct regions: a device region with mesas and a termination region with a trench structure. This segmentation allows the termination region to specifically handle reverse voltage stress while the device region maintains low forward voltage drop, resolving the contradiction between reverse voltage tolerance and device complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediary termination structure between the device region and the substrate. This termination structure, comprising the trench, oxide layer, and sidewall polysilicon layer, acts as a mediator that distributes electric field stress, thereby enhancing reverse voltage tolerance without requiring complete structural redesign.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Strength

If a MOS diode uses conventional structure without termination structure, then the manufacturing process is simple, but the reverse voltage tolerance is limited

Engineering Contradiction:
Improvereverse voltage toleranceVSAvoidease of manufacture
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The termination structure is formed during the preliminary stages of the manufacturing process, integrating the trench, oxide layer, and polysilicon layer formation into the existing fabrication flow. This preliminary action allows reverse voltage tolerance enhancement without requiring completely new manufacturing steps.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If the MOS diode lacks termination structure, then the parasitic capacitance is high, but adding termination structure increases device complexity

Engineering Contradiction:
Improveresponse speedVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent addresses the parasitic capacitance issue by transitioning from a planar structure to a three-dimensional structure with trenches and sidewall polysilicon layers. This dimensional change effectively reduces parasitic capacitance and improves response speed while managing the associated increase in device complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Loss of energy

If the MOS diode uses conventional structure, then the forward voltage drop is high, but the reverse voltage tolerance is also limited

Engineering Contradiction:
Improveforward voltage dropVSAvoidreverse voltage tolerance
Core Design Contradiction:
Loss of energyVSStrength

Solution Approach 1:

The patent applies local quality by creating different structural characteristics in different regions: the device region maintains features optimized for low forward voltage drop, while the termination region incorporates the trench structure optimized for high reverse voltage tolerance. This localized differentiation resolves the contradiction between forward voltage drop and reverse voltage tolerance.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively increases reverse voltage tolerance and reduces forward voltage drop by minimizing parasitic capacitance and increasing metal contact area, thereby improving the performance of MOS diodes in high voltage applications.

Implementation Method 1

The provision of oxide layer and sidewall polysilicon layer within the trench can advantageously spread the surface electric field to enhance the reverse voltage tolerance of the MOS diode

Methodology Applied
Scientific EffectElectric field distribution: Electric Field

Implementation Method 2

The shielding oxide layer is thicker than the gate oxide layer to reduce parasitic capacitance

Methodology Applied
Scientific EffectParasitic capacitance reduction: Capacitance

Data Source

PatentUS8704298B1MOS diode with termination structure and method for manufacturing the same
Publication Date: 2014.04.22 PFC DEVICE HLDG
  • US8704298B1 patent drawing
  • US8704298B1 patent drawing
  • US8704298B1 patent drawing

AI summary

A MOS diode includes a substrate with a mesa, a P-type semiconductor region with etched shallow trench surrounding the mesa, that cause an increasing metal contact area to reduce Vf value, a gate oxide layer arranged on the mesa, a polysilicon layer arranged on the gate oxide layer, and a shielding oxide layer arranged on the polysilicon layer. The termination structure includes a trench, an oxide layer arranged at least within the trench, at least one sidewall polysilicon layer arranged on the oxide layer within the trench. In the MOS diode, the shielding oxide layer is thicker than the gate oxide layer to prevent leaking current. The oxide layer and the sidewall polysilicon layer can enhance the reverse voltage tolerance of the MOS diode. A metal layer covers the polysilicon region, shielding oxide layer, semiconductor regions with etched shallow trench, termination region and some parts outside the termination region.