Rectifier Circuit Using MOS Transistors for Low Forward Voltage

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Solution Overview

Problem

Conventional rectifier bridges using silicon PN diodes experience significant power losses and heat dissipation due to high forward voltages, especially when rectifying low AC voltages, leading to increased fuel consumption and cooling requirements in motor vehicles.

Innovation Solution

The use of rectifier circuits comprising MOS transistors, capacitors, and differential amplifiers in place of silicon PN diodes, which reduce forward voltages to approximately 25 mV, minimizing power losses and cooling needs without requiring separate power supplies or signal inputs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If silicon PN diodes are used in rectifier bridges, then the rectification function is achieved, but high forward voltages cause significant power losses and heat dissipation

Engineering Contradiction:
Improvepower lossVSAvoidheat dissipation
Core Design Contradiction:
Loss of energyVSTemperature

Solution Approach 1:

The patent changes the fundamental parameter of forward voltage by replacing silicon PN diodes with MOS transistors. MOS transistors exhibit different electrical characteristics with much lower forward voltage drops (typically < 1V compared to 0.7-2V for silicon diodes), directly addressing the power loss issue while reducing heat generation as a consequence

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If silicon PN diodes are used in rectifier bridges, then the rectification function is achieved, but complex cooling elements are required to remove power dissipation

Engineering Contradiction:
Improvepower lossVSAvoidcooling elements
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

By changing the rectifying element from silicon PN diode to MOS transistor, the forward voltage parameter is fundamentally altered. This parameter change reduces power dissipation to such an extent that complex cooling systems become unnecessary, simplifying the overall device structure

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention converts the typically harmful effect of forward voltage drop into a benefit by using MOS transistors whose operating characteristics naturally exhibit lower voltage drops. The structure that would normally cause power loss in diodes becomes advantageous when using field-effect transistors, turning a disadvantage into an advantage

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution significantly reduces power losses and cooling efforts by lowering forward voltages, enhancing efficiency and reducing costs associated with cooling systems in motor vehicle rectification processes.

Implementation Method 1

If the electrical potential at the cathode terminal K1 of the rectifier circuit is more negative than the electrical potential at the anode terminal A1, then the gate-source voltage of the MOS transistor T1 is positive and higher than its threshold voltage. Under these conditions, the MOS transistor T1 conducts

Methodology Applied
Scientific EffectMOS transistor conduction:

Implementation Method 2

the MOS transistor T1 and the inverse diode D6 are connected in parallel and, due to technological constraints, together form a single microelectronic component

Methodology Applied
Scientific EffectDiode conduction: Diode

Implementation Method 3

The Zener diode D5 acts as a protection element for transistor T1 and protects its gate from overvoltages

Methodology Applied
Scientific EffectZener breakdown:

Implementation Method 4

A first input of this differential amplifier is connected via diode D1 to the cathode terminal K1 and the drain terminal of MOS transistor T1. A second input of this differential amplifier is connected via diode D2 to the anode terminal A1. This differential amplifier amplifies the potential difference between the cathode terminal K1 and the anode terminal A1

Methodology Applied
Scientific EffectDifferential amplification:

Data Source

PatentEP2223423B1Rectifier circuit
Publication Date: 2019.12.25 ROBERT BOSCH GMBH
  • EP2223423B1 patent drawingFigure 1~2
  • EP2223423B1 patent drawingFigure 3~4
  • EP2223423B1 patent drawingFigure 5

AI summary

The invention relates to rectifier circuits, which can be utilized instead of diodes for the rectification of alternating currents, and which, like diodes, form two-terminal networks having a cathode connection and an anode connection. The power loss of said rectifier circuits is significantly less than the power loss of silicon PN diodes. Said rectifier circuits further comprise voltage terminal functions.