MoS2-Carbon Nanostructure Cathode Additive for Li-S Shuttle Suppression

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Solution Overview

Problem

Lithium-sulfur secondary batteries face limitations in electrochemical reaction conductivity and polysulfide dissolution, leading to reduced discharging capacity and efficiency, which existing methods have not adequately addressed.

Innovation Solution

A carbon nanostructure comprising molybdenum disulfide is prepared by mixing a molybdenum precursor, carbon nanostructure, and sulfur, followed by heat-treatment to form molybdenum disulfide, which is used as a positive electrode additive to enhance conductivity and adsorb polysulfides, thereby improving battery performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If sulfur is used as positive electrode active material to increase capacity, then battery capacity is improved, but electrical conductivity is insufficient leading to reduced electrochemical reaction efficiency

Engineering Contradiction:
Improvebattery capacityVSAvoidelectrochemical reaction efficiency
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent creates a composite material consisting of sulfur particles embedded within a carbon nanostructure matrix. The carbon component provides electrical conductivity and structural support, while sulfur provides the active material for high capacity. This composite structure allows the battery to achieve high capacity from sulfur while maintaining sufficient conductivity through the carbon network, thereby resolving the contradiction between capacity and electrochemical reaction efficiency.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If sulfur is used as positive electrode active material, then battery capacity is improved, but polysulfide dissolution occurs leading to side reactions and reduced battery lifetime

Engineering Contradiction:
Improvebattery capacityVSAvoidbattery lifetime
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The patent employs a carbon nanostructure that forms a shell or matrix surrounding the sulfur particles. This carbon shell acts as a physical barrier that prevents polysulfide dissolution into the electrolyte, thereby eliminating side reactions and improving battery lifetime. The thin film structure maintains close contact between sulfur and electrolyte for electrochemical reactions while blocking polysulfide leakage, resolving the contradiction between capacity and battery lifetime.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent converts the harmful polysulfide dissolution phenomenon into a beneficial effect by using the carbon nanostructure to selectively adsorb and confine polysulfides. Instead of allowing polysulfides to dissolve and cause side reactions, the carbon structure captures them, preventing harm while maintaining the high capacity benefits of sulfur. This transforms the polysulfide issue from a detrimental factor into a contained intermediate that can be managed within the composite structure.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Device complexity

If conventional positive electrode materials are used, then battery structure is simple, but capacity is limited due to intercalation/deintercalation reaction constraints

Engineering Contradiction:
Improvebattery structureVSAvoidbattery capacity
Core Design Contradiction:
Device complexityVSQuantity of substance

Solution Approach 1:

The patent changes the fundamental reaction mechanism parameter from intercalation/deintercalation (used in conventional materials) to conversion reaction. By using sulfur as the active material that undergoes conversion reaction with lithium ions, the battery achieves dramatically higher capacity (theoretical capacity of 1,675 mAh/g for sulfur versus typical capacities of conventional materials). This parameter change in the reaction mechanism enables high capacity while the composite structure with carbon maintains reasonable simplicity, resolving the contradiction between structural simplicity and capacity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method enables higher capacity and stability of lithium-sulfur batteries by increasing electrochemical reactivity and reducing side reactions, resulting in improved discharging efficiency and extended battery lifetime.

Implementation Method 1

heat-treating the mixed solution to form molybdenum disulfide

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Implementation Method 2

mixing a molybdenum precursor, carbon nanostructure, and sulfur, followed by heat-treatment to form molybdenum disulfide

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 3

used as a positive electrode additive to enhance conductivity and adsorb polysulfides

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS11735718B2Method for preparing carbon nanostructure comprising molybdenum disulfide, lithium secondary battery cathode comprising carbon nanostructure comprising molybdenum disulfide, prepared thereby, and lithium secondary battery comprising the same
Publication Date: 2023.08.22 LG ENERGY SOLUTION LTD
  • US11735718B2 patent drawing
  • US11735718B2 patent drawing
  • US11735718B2 patent drawing

AI summary

A method for preparing a carbon nanostructure including molybdenum disulfide is discussed. More particularly, a method is discussed for preparing a carbon nanostructure in which molybdenum disulfide is located on the surface by melt diffusion and heat treatment of a mixture of a molybdenum precursor, a carbon nanostructure, and sulfur. Also, a positive electrode of a lithium secondary battery including a carbon nanostructure including molybdenum disulfide as an additive, and a lithium secondary battery including the same. In the case of the lithium secondary battery including the positive electrode to which the carbon nanostructure including molybdenum disulfide was applied, the carbon nanostructure including the molybdenum disulfide adsorbs lithium polysulfide (LiPS) generated during the charging/discharging process of the lithium secondary battery, thereby increasing the charging/discharging efficiency of the battery and improving lifetime characteristics.