MOSFET Body Plug Structure to Suppress Parasitic BJT Turn-On

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Solution Overview

Problem

Semiconductor devices like MOSFETs face issues with parasitic bipolar junction transistor (BJT) turn-on, which can lead to avalanche breakdown and damage, and a trade-off between drain-source on-resistance and breakdown voltage, particularly in bidirectional MOSFETs with deeply embedded body regions.

Innovation Solution

A semiconductor device with a plug of higher conductivity than the body region, connected to improve electrical conductivity, reduce parasitic BJT turn-on, and facilitate even electrical connection, especially for deeply embedded regions, while optimizing drain-source on-resistance and breakdown voltage through RESURF and shield electrode arrangements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the body region is deeply embedded to enable bidirectional operation, then bidirectional operation is achieved, but electrical connection with the body region becomes difficult and base resistance increases

Engineering Contradiction:
Improvebidirectional operationVSAvoidelectrical connection reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

A plug structure is introduced as an intermediary element to establish electrical connection with the deeply embedded body region. The plug extends into the body region from the surface, providing a reliable conduction path without requiring direct surface access to the body region, thus resolving the contradiction between deep embedding for bidirectional operation and reliable electrical connection.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If the body region is deeply embedded, then bidirectional operation is enabled, but base resistance of parasitic BJT increases leading to potential turn-on

Engineering Contradiction:
Improvebidirectional operationVSAvoidparasitic BJT turn-on risk
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The plug acts as an intermediary conduction path that reduces the effective base resistance of the parasitic BJT by providing a low-resistance connection to the body region. This mitigates the harmful effect of parasitic BJT turn-on while preserving the bidirectional operation capability enabled by deep body region embedding.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The plug changes the electrical parameter (base resistance) of the parasitic BJT by providing an alternative conduction path. By modifying the resistance parameter through the addition of the plug structure, the harmful turn-on effect is suppressed while the bidirectional functionality is maintained.

Inventive Principle:
Principle #35Parameter changes

3Power

If drift region doping is increased to reduce drain-source on-resistance, then R DS(on) decreases, but breakdown voltage BV DSS decreases

Engineering Contradiction:
Improvedrain-source on-resistanceVSAvoidbreakdown voltage
Core Design Contradiction:
PowerVSStrength

Solution Approach 1:

The plug provides localized high-conductivity path specifically in the body region where needed for reducing parasitic resistance, while the drift region maintains its original doping profile optimized for breakdown voltage. This spatial differentiation of conductivity enhancement resolves the contradiction between low on-resistance and high breakdown voltage.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The plug enhances electrical conductivity, prevents parasitic BJT turn-on, improves device ruggedness, and optimizes drain-source parameters, enhancing unclamped inductive switching performance and reducing surface electric fields.

Implementation Method 1

The plug has a higher electrical conductivity than the third region and is operable to improve electrical conductivity of the third region

Methodology Applied
Scientific EffectElectrical Conductivity: Conduction (electrical)

Data Source

PatentEP4601009A1Semiconductor device and method of providing a plug in a semiconductor device
Publication Date: 2025.08.13 NEXPERIA BV
  • EP4601009A1 patent drawingFigure 1
  • EP4601009A1 patent drawingFigure 2
  • EP4601009A1 patent drawingFigure 3A

AI summary

A semiconductor device comprising a cell. The cell comprises: a first region of a first conductivity type, a second region of the first conductivity type, a third region of a second conductivity type opposite to the first conductivity type and operably coupled between the first region and the second region, a gate electrode operably coupled with the third region to selectively allow or prevent current flow between the first region and the second region via the third region, and a plug electrically connected with the third region. The plug has a higher electrical conductivity than the third region and is operable to improve electrical conductivity of the third region. The first conductivity type is one of p-type or n-type and the second conductivity type is another one of p-type or n-type.