MOSFET Bridge Rectifier for Outdoor Lighting Power and Data

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Solution Overview

Problem

Existing outdoor lighting systems face inefficiencies due to the need for separate wires for power and data, leading to increased wiring complexity and heat generation in switching power supplies, which requires larger enclosures to prevent overheating.

Innovation Solution

A full-wave rectifier coupled with a bridge circuit using MOSFETs with integral body diodes provides a low-loss power signal, allowing data to be encoded within the power waveform, reducing the need for separate data wires and minimizing heat loss by using MOSFETs as low-loss switches.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate wires are used for power and data in lighting systems, then reliable power delivery and data transmission are achieved, but wiring complexity increases

Engineering Contradiction:
Improvepower delivery and data transmission reliabilityVSAvoidwiring complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines power delivery and data transmission into a single wire by superimposing high-frequency data signals on top of the power waveform. The lighting controller modulates the power signal to encode data, allowing both functions to coexist on the same conductor without requiring separate wiring infrastructure.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single wire performs multiple functions simultaneously: it delivers power to the lighting modules and transmits bidirectional data communication. The system uses the power waveform as a carrier for data modulation, enabling the same physical medium to serve both energy and information transfer purposes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Use of energy by moving object

If switching power supplies are used to convert AC to DC power, then power conversion is achieved, but heat generation increases requiring larger enclosures

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidheat generation
Core Design Contradiction:
Use of energy by moving objectVSTemperature

Solution Approach 1:

The patent replaces traditional switching power supply circuitry with a capacitor-based voltage storage system. Instead of using active switching components that generate heat, the system uses capacitors to store energy and maintain voltage, eliminating the need for heat-generating switching regulators and reducing thermal management requirements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces heat generation and wiring complexity, enabling a more efficient and compact lighting system with improved power management and data transmission within a single wire, enhancing the overall performance and reliability of outdoor lighting networks.

Implementation Method 1

A full-wave rectifier coupled with a bridge circuit using MOSFETs with integral body diodes provides a low-loss power signal, allowing data to be encoded within the power waveform, reducing the need for separate data wires and minimizing heat loss by using MOSFETs as low-loss switches.

Methodology Applied
Scientific EffectMOSFET switching: Conduction (electrical)

Implementation Method 2

A full-wave rectifier coupled with a bridge circuit using MOSFETs with integral body diodes provides a low-loss power signal

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 3

A full-wave rectifier coupled with a bridge circuit using MOSFETs with integral body diodes provides a low-loss power signal, allowing data to be encoded within the power waveform

Methodology Applied
Scientific EffectSignal modulation: Phase Modulation

Data Source

PatentUS11503694B2Systems and methods for providing power and data to devices
Publication Date: 2022.11.15 HUNTER INDUSTRIES INC
  • US11503694B2 patent drawing
  • US11503694B2 patent drawing
  • US11503694B2 patent drawing

AI summary

Systems and methods are provided to transmit a data encoded power signal to addressable devices. A data signal includes address and command data that varies between logical states. A controller provides a low loss rectified power signal. The controller further provides data within the power signal by forming a positive polarity rectified power waveform corresponding to data in a first state and a negative polarity rectified waveform signal corresponding to data in a second state using substantially loss-less circuitry.