MOSFET Co-Implants for Low Resistance and Dopant Diffusion Control

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Solution Overview

Problem

As semiconductor devices are scaled, they face challenges in reducing source-to-drain resistance (Rsd), off-state current (Ioff), and threshold voltage (Vt), with issues such as dopant out-diffusion leading to early device failure and parasitic bipolar transistor activation, which affect performance and reliability.

Innovation Solution

The use of carbon, nitrogen, and fluorine co-implants in the diffusion suppression implant region of semiconductor devices, specifically in the body region under the gate electrode, to suppress dopant out-diffusion and enhance transistor performance by forming a more abrupt junction and limiting boron diffusion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional doping methods are used to reduce source-to-drain resistance, then resistance decreases, but dopant out-diffusion occurs leading to early device failure

Engineering Contradiction:
Improvedevice reliabilityVSAvoiddopant diffusion control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

Carbon, nitrogen, and fluorine are introduced as intermediary elements that form a diffusion barrier between the dopant regions. These elements preferentially occupy lattice sites and create a physical/chemical barrier that prevents boron atoms from diffusing out of the intended implant region, thereby maintaining sharp junctions without requiring extremely precise implantation conditions

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs co-implantation of multiple elements (carbon, nitrogen, fluorine) together with boron dopant. This creates a composite doped region where the different elements work synergistically: carbon and nitrogen form diffusion barriers while fluorine passivates dangling bonds and reduces defect formation, collectively improving both resistance and diffusion control

Inventive Principle:
Principle #40Composite materials

2Productivity

If device scaling is pursued to improve performance metrics, then device density increases, but parasitic bipolar transistor activation occurs

Engineering Contradiction:
Improvedevice scalingVSAvoidparasitic bipolar transistor activation
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent converts the potentially harmful high dopant concentrations required for low resistance into a beneficial effect by using carbon/nitrogen/fluorine co-implantation. The carbon and nitrogen form a diffusion barrier that confines the dopant, while fluorine passivates defects, allowing high dopant doses to be used without activating parasitic bipolar transistors, thus turning what would be a harmful condition into a beneficial low-resistance state

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces the resistance, improves off-state current, and increases the safe operating area by suppressing parasitic bipolar transistor activation, thereby enhancing the overall performance and reliability of semiconductor devices.

Implementation Method 1

The diffusion suppression implant region includes a body region having the second opposite conductivity type and comprises at least one of carbon, nitrogen, and fluorine

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Implementation Method 2

At least one of carbon, nitrogen, and fluorine is implanted into the body region

Methodology Applied
Scientific EffectIon implantation: Ion Implantation

Data Source

PatentUS12015057B2Carbon, nitrogen and/or fluorine co-implants for low resistance transistors
Publication Date: 2024.06.18 TEXAS INSTRUMENTS INC
  • US12015057B2 patent drawing
  • US12015057B2 patent drawing
  • US12015057B2 patent drawing

AI summary

A semiconductor device including drain extended metal oxide semiconductor field effect transistor (MOSFET) includes a source region and a drain region each having a first dopant type spaced apart along a surface of a semiconductor material having a second opposite conductivity type. A gate electrode over the semiconductor material surface between the source region and the drain region. A diffusion suppression implant region in the semiconductor material extends from the source region under the gate electrode. The diffusion suppression implant region includes a body region having the second opposite conductivity type and comprises at least one of carbon, nitrogen, and fluorine.