MOSFET Driver Circuitry for Balanced Parallel Switching

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Solution Overview

Problem

In power MOSFETs connected in parallel, individual differences in threshold voltage can lead to unbalanced current distribution, potentially causing overstress and device failure due to variations in threshold voltage.

Innovation Solution

A driver circuitry comprising a voltage application circuitry, current detection circuitry, and control circuitry that adjusts the voltage applied to the gate of each MOSFET to ensure synchronized switching by detecting predetermined currents and controlling impedance, thereby aligning rising and falling times regardless of threshold voltage differences.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If multiple MOSFETs are connected in parallel to improve current capability, then the energization current capability is improved, but unbalance in current distribution occurs due to threshold voltage variations causing some devices to exceed maximum rated current

Engineering Contradiction:
Improveenergization current capabilityVSAvoiddevice reliability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent applies local quality by providing individual gate resistance control for each MOSFET in the parallel connection. Each MOSFET can have its gate resistance independently adjusted to compensate for threshold voltage variations, ensuring balanced current distribution while maintaining the overall high current capability of the parallel configuration

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the gate resistance parameter for each MOSFET based on its threshold voltage characteristics. By adjusting the gate resistance value, the turning-on timing of each MOSFET is controlled, which balances the current distribution and prevents any single device from exceeding its rated current while maintaining high power capability

Inventive Principle:
Principle #35Parameter changes

2Reliability

If gate resistance is increased to suppress current unbalance, then current distribution is improved, but switching speed decreases due to longer rising and falling times of the gate voltage

Engineering Contradiction:
Improvecurrent distribution balanceVSAvoidswitching speed
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent applies local quality by providing individual gate resistance control for each MOSFET. Instead of uniformly increasing gate resistance for all devices (which would slow down all switches), each MOSFET receives a customized gate resistance value tailored to its threshold voltage, achieving current balance without unnecessarily compromising switching speed

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent implements dynamic adjustment of gate resistance values based on the specific threshold voltage characteristics of each MOSFET. This dynamic parameter optimization allows the system to achieve current balance while minimizing the impact on switching speed, as each device's resistance is optimized rather than uniformly increased

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10924103B2Driver circuitry
Publication Date: 2021.02.16 KK TOSHIBA
  • US10924103B2 patent drawing
  • US10924103B2 patent drawing
  • US10924103B2 patent drawing

AI summary

A driver circuitry includes a voltage application circuitry, a current detection circuitry, and a control circuitry. The voltage application circuitry is connected to a drive terminal of a transistor, and controls a voltage of an input signal and applies to the drive terminal. The current detection circuitry is connected to an output terminal of the transistor, and detects that a current output from the transistor becomes a size of a predetermined current or more. The control circuitry is connected to the current detection circuitry, and controls the voltage application circuitry based on the voltage of the input signal to output a voltage between the drive terminal and the output terminal at the timing when the current detection circuitry detects the current of the predetermined current or more.