MOSFET Gate Drive Boost Converter for Battery Management

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Solution Overview

Problem

Existing battery management systems for CPR devices face challenges in providing a reliable, high-power, and lightweight power supply that can sustain extended use without voltage or current drop-off, particularly due to the need for efficient n-FET switching and adequate gate drive voltage, which is not met by conventional p-FET designs.

Innovation Solution

A battery pack with a battery management system that includes a boost converter to supply a sufficient gate drive voltage to n-channel MOSFETs, ensuring maximum current flow and incorporating processors for monitoring and controlling battery operations, while also isolating terminals to prevent inadvertent shorting, and utilizing n-FETs to minimize internal resistance and heat generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If conventional p-FET designs are used for battery management, then the device structure is simpler, but the internal resistance is higher and heat generation is excessive

Engineering Contradiction:
Improvedevice structureVSAvoidinternal resistance and heat generation
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the electrical parameters by switching from p-FET to n-FET transistors. This parameter change reduces the on-resistance significantly, allowing for lower internal resistance and reduced heat generation in the battery management system while maintaining acceptable structural complexity through the use of a boost converter circuit.

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If n-FETs are used to minimize internal resistance, then internal resistance and heat generation are reduced, but gate drive voltage requirements exceed available battery voltage

Engineering Contradiction:
Improveinternal resistance and heat generationVSAvoidgate drive voltage requirement
Core Design Contradiction:
Object-generated harmful factorsVSUse of energy by moving object

Solution Approach 1:

The patent introduces a boost converter as an intermediary device between the battery and the n-FET gate. This converter mediates the voltage mismatch by stepping up the available battery voltage to the higher level required for proper n-FET gate drive, enabling the use of low-resistance n-FETs without exceeding voltage constraints.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The boost converter dynamically changes the voltage parameter to match the requirements of the n-FET gate drive. By converting the battery voltage to a higher level when needed, the system can utilize n-FETs for their low resistance benefits while satisfying the higher gate voltage requirement through parameter transformation.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If a boost converter is added to provide gate drive voltage, then n-FET switching efficiency is improved, but the device complexity increases

Engineering Contradiction:
Improveswitching efficiencyVSAvoidcircuit complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements a dynamic voltage supply system where the boost converter is controlled based on the operational state of the battery management circuit. The converter dynamically adjusts its operation to provide gate drive voltage only when n-FET switching is required, optimizing switching efficiency while managing circuit complexity through conditional activation rather than continuous operation.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a high-performance battery pack capable of delivering high power and current for extended periods, ensuring reliable operation of CPR devices, with a compact and lightweight design that maintains power consistency and prevents battery discharge hazards.

Implementation Method 1

a voltage boosting circuit, such as a boost converter 410, is included to boost the battery voltage to a sufficient level to drive the gates of the n-FETs 340, 350, 360

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS9385706B2Battery management system with MOSFET boost system
Publication Date: 2016.07.05 ZOLL CIRCULATION INC
  • US9385706B2 patent drawing
  • US9385706B2 patent drawing
  • US9385706B2 patent drawing

AI summary

A boost converter for driving the gate of n-channel MOSFET power devices is described. The boost converter includes a monitoring circuit and a kick start circuit to quickly bring the boost converter online when required to drive the MOSFET on.