MOSFET Gate Isolation Layout for Leakage and Short-Channel Control

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Solution Overview

Problem

As semiconductor devices are scaled down, they become susceptible to short channel effects and tunneling effects, impacting their operating characteristics, and existing methods struggle to maintain performance and integration while addressing these challenges.

Innovation Solution

The semiconductor device incorporates a substrate with active regions, device isolation layers, gate electrodes, and insulating patterns, including a concave top surface device isolation layer and gate cutting patterns, to enhance electrical characteristics and reliability by preventing capacitor/gate leakage and adjusting the depth of gate structures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If MOSFET sizes are scaled down to increase integration density, then device integration is improved, but short channel effects and tunneling effects worsen, impacting operating characteristics

Engineering Contradiction:
Improveintegration densityVSAvoidoperating characteristics
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies local quality by forming a gate insulating layer with different material compositions in different regions: a first gate insulating layer with higher dielectric constant in the channel region and a second gate insulating layer with lower dielectric constant in the source/drain regions. This spatial variation in material properties allows the device to maintain strong gate control in the channel while reducing tunneling effects at the source/drain interfaces, thus resolving the contradiction between scaling and reliability.

Inventive Principle:
Principle #3Local quality

2Length of moving object

If device sizes are reduced, then integration is improved, but susceptibility to short channel effects and tunneling effects increases

Engineering Contradiction:
Improvedevice sizeVSAvoidshort channel effects and tunneling effects
Core Design Contradiction:
Length of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent implements local quality by creating a non-uniform gate insulating layer structure where the dielectric constant varies spatially. The first gate insulating layer with higher dielectric constant is positioned in the channel region to enhance gate control, while the second gate insulating layer with lower dielectric constant is positioned in the source/drain regions to suppress tunneling effects. This localized differentiation allows small devices to maintain reliability despite reduced dimensions.

Inventive Principle:
Principle #3Local quality

3Manufacturing precision

If gate insulating layer is made thinner to improve gate control, then electrical characteristics are improved, but leakage current increases

Engineering Contradiction:
Improvegate controlVSAvoidleakage current
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The patent applies parameter changes by varying the dielectric constant parameter of the gate insulating layer across different device regions. Instead of uniformly thinning the gate insulating layer, the invention uses a composite structure with regions of different dielectric constants, allowing thin effective gate control in the channel while maintaining higher physical thickness in source/drain regions to prevent leakage, thus resolving the contradiction between gate control and leakage current.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP4401122A1Semiconductor device and a method of manufacturing the same
Publication Date: 2024.07.17 SAMSUNG ELECTRONICS CO LTD
  • EP4401122A1 patent drawingFigure 1
  • EP4401122A1 patent drawingFigure 2
  • EP4401122A1 patent drawingFigure 3

AI summary

A semiconductor device includes a substrate including first and second active regions (NR, PR), a first active pattern (AP1) on the first active region, a second active pattern (AP2) on the second active region, a device isolation layer (ST) filling a trench (TR) between the first active pattern and the second active pattern, the device isolation layer having a concave top surface, a first gate electrode (GE) in the first active region, a second gate electrode (GE) in the second active region, a gate cutting pattern (CT) disposed between the first gate electrode and the second gate electrode and separating the first gate electrode and the second gate electrode, and an insulating pattern (IP) between the gate cutting pattern and the concave top surface of the device isolation layer.