Selective MOSFET Gate Recessing for Lower Parasitic Capacitance

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In modern CMOS technology, parasitic transistor gate electrode capacitance poses a significant limit to device performance, especially with device scaling and the introduction of high-k gate dielectrics, and there is a need to reduce parasitic capacitance and tune gate electrode properties effectively.

Innovation Solution

The solution involves selectively recessing transistor gate electrodes to different z-heights, allowing for modulation of parasitic capacitive area and other structural attributes, enabling differentiation of gate electrode properties based on circuit demands, such as conductivity type or function within a circuit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If device scaling continues to reduce feature pitch, then transistor density increases, but parasitic gate electrode capacitance increases and limits device performance

Engineering Contradiction:
Improvetransistor densityVSAvoidparasitic gate electrode capacitance
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality by differentiating gate electrode z-heights based on circuit function. Logic transistors have recessed gates to minimize parasitic capacitance for high-speed switching, while analog transistors have non-recessed gates to maximize capacitance for stability. This localized structural differentiation resolves the contradiction by optimizing each region's gate structure for its specific functional requirements rather than using a uniform approach across the entire device.

Inventive Principle:
Principle #3Local quality

2Reliability

If high-k gate dielectrics are introduced to improve transistor performance, then device performance improves, but parasitic capacitances increase due to high-k films in regions other than the channel-gate interface

Engineering Contradiction:
Improvedevice performanceVSAvoidparasitic capacitance
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies the extraction principle by selectively removing high-k gate dielectric material from specific regions where it would create unwanted parasitic capacitance. The high-k dielectric is retained only at the channel-gate interface where it provides beneficial performance enhancement, while being eliminated from overlap regions and other areas where it would contribute to parasitic effects. This selective extraction resolves the contradiction by preserving the useful function while eliminating the harmful side effect.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of manufacture

If all gate electrodes are at the same z-height, then manufacturing is simplified, but selective tuning of gate electrode properties for different circuit functions is not possible

Engineering Contradiction:
Improvegate electrode fabricationVSAvoidgate electrode property tuning
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent applies segmentation by dividing the gate electrode structure into function-specific segments with different z-heights. Rather than treating all gate electrodes as a single uniform structure, the invention segments them into logic transistor gates (recessed) and analog transistor gates (non-recessed), each optimized for its specific function. This segmentation enables selective property tuning while maintaining manufacturing feasibility through a systematic, multi-step fabrication process.

Inventive Principle:
Principle #1Segmentation

4Object-generated harmful factors

If gate electrode z-height is varied to reduce parasitic capacitance, then parasitic capacitance decreases, but device complexity increases

Engineering Contradiction:
Improveparasitic gate capacitanceVSAvoidgate electrode structure
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent applies the dimensionality change principle by utilizing the z-height dimension to control parasitic capacitance. Instead of trying to reduce parasitic effects through planar geometry modifications alone, the invention introduces vertical dimension variation through selective gate recessing. This adds a new degree of freedom for parasitic control that, while increasing structural complexity, does so in a controlled and systematic manner that enables significant parasitic reduction without proportionally increasing overall device complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS12165928B2Integrated circuits with recessed gate electrodes
Publication Date: 2024.12.10 INTEL CORP
  • US12165928B2 patent drawing
  • US12165928B2 patent drawing
  • US12165928B2 patent drawing

AI summary

Integrated circuits including MOSFETs with selectively recessed gate electrodes. Transistors having recessed gate electrodes with reduced capacitive coupling area to adjacent source and drain contact metallization are provided alongside transistors with gate electrodes that are non-recessed and have greater z-height. In embodiments, analog circuits employ transistors with gate electrodes of a given z-height while logic gates employ transistors with recessed gate electrodes of lesser z-height. In embodiments, subsets of substantially planar gate electrodes are selectively etched back to differentiate a height of the gate electrode based on a given transistor's application within a circuit.