Hybrid MOSFET-IGBT Topology for Zero-Voltage Power Switching

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Solution Overview

Problem

High voltage applications require devices with higher breakdown voltage, lower on-resistance, and lower switching losses, which existing IGBT devices and MOSFETs fail to achieve effectively, especially in high power applications like inverters and converters.

Innovation Solution

A hybrid power device configuration comprising a low voltage MOSFET, high voltage MOSFET, IGBT device, and diodes connected in series and parallel, with specific gate drive signal sequencing to achieve zero voltage turn-on and turn-off, reducing switching losses and on-resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If IGBT device is used for high voltage applications, then breakdown voltage is improved, but switching speed deteriorates

Engineering Contradiction:
Improvebreakdown voltageVSAvoidswitching speed
Core Design Contradiction:
StrengthVSSpeed

Solution Approach 1:

The patent divides the switching function into two separate devices: an IGBT for high voltage blocking and a MOSFET for fast switching. The IGBT handles the high voltage breakdown requirement while the MOSFET handles the fast switching requirement, eliminating the trade-off by segmenting the functions across two devices with complementary characteristics.

Inventive Principle:
Principle #1Segmentation

2Speed

If MOSFET is used for high switching speed, then switching speed is improved, but breakdown voltage capability deteriorates

Engineering Contradiction:
Improveswitching speedVSAvoidbreakdown voltage
Core Design Contradiction:
SpeedVSStrength

Solution Approach 1:

The patent segments the voltage blocking function from the switching function. The MOSFET is optimized for fast switching with low on-resistance, while the IGBT provides the high voltage blocking capability. This segmentation allows each device to excel at its specialized function without compromise.

Inventive Principle:
Principle #1Segmentation

3Power

If IGBT device is used for high power applications, then current capability is improved, but switching losses increase

Engineering Contradiction:
Improvecurrent capabilityVSAvoidswitching losses
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent segments the current handling function from the switching function. The IGBT provides high current capability with low saturation voltage, while the MOSFET handles the switching operation with fast transition times. This division reduces switching losses because the MOSFET's fast switching minimizes the time the IGBT spends in high-loss transition states.

Inventive Principle:
Principle #1Segmentation

4Device complexity

If unidirectional device is used, then device complexity is reduced, but current flow capability deteriorates

Engineering Contradiction:
Improvedevice structureVSAvoidcurrent flow capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent uses antiparallel diodes to enable bidirectional current flow through a unidirectional switching structure. The diodes are connected in opposite directions to allow current to flow in both directions through the switching element, effectively inverting the limitation of unidirectional devices to achieve bidirectional capability while maintaining simpler device structure.

Inventive Principle:
Principle #13The other way round (Inversion)

Data Source

PatentUS11025248B2Hybrid power devices
Publication Date: 2021.06.01 HUAWEI DIGITAL POWER TECH CO LTD
  • US11025248B2 patent drawing
  • US11025248B2 patent drawing

AI summary

A device includes a first diode and a second diode connected in series between a first terminal and a second terminal of a switching element, wherein the switching element is a unidirectional device and an anode of the first diode is directly connected to an anode of the second diode, a third diode connected between the first terminal and the second terminal of the switching element and a switch connected in parallel with the first diode.