MOSFET Inner Gate Spacer Layout for Scaled Device Reliability

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Solution Overview

Problem

As semiconductor devices are scaled down, the operating characteristics of metal oxide semiconductor field effect transistors (MOSFETs) deteriorate, necessitating improved methods to enhance electrical performance and reliability.

Innovation Solution

A semiconductor device design featuring distinct inner gate spacers with varying thicknesses between source/drain patterns and gate electrodes, including a first inner gate spacer with a thickness ranging from 2.5 to 3 nm and a second inner gate spacer with a thickness ranging from 1.5 to 2 nm, to maintain optimal spacing and reduce electrical interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If MOSFET sizes are scaled down to increase integration, then device density increases, but operating characteristics deteriorate

Engineering Contradiction:
Improvedevice integration densityVSAvoidoperating characteristics
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The gate electrode is divided into multiple segments (first gate electrode and second gate electrode) positioned at different heights, allowing independent optimization of control for different channel regions. This segmentation enables improved electrical characteristics while maintaining high integration density.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a vertical dimension to the gate structure by positioning gate electrodes at different heights above the channel. This three-dimensional gate configuration allows better electrical control of the channel without increasing planar footprint, thus maintaining high integration while improving operating characteristics.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If spacing between source/drain patterns and gate electrodes is reduced to minimize device area, then integration density increases, but electrical interference increases

Engineering Contradiction:
Improvedevice areaVSAvoidelectrical interference
Core Design Contradiction:
Area of stationary objectVSObject-generated harmful factors

Solution Approach 1:

By positioning gate electrodes at different vertical heights, the patent creates spatial separation in the vertical dimension while maintaining close horizontal spacing. This dimensional separation reduces electrical interference between the gate and source/drain patterns without increasing the overall device footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent applies different gate electrode configurations to different regions of the device. The first gate electrode is positioned closer to the first source/drain pattern while the second gate electrode is positioned closer to the second source/drain pattern, optimizing local electrical characteristics and minimizing interference in each region.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20250254922A1Semiconductor device
Publication Date: 2025.08.07 SAMSUNG ELECTRONICS CO LTD
  • US20250254922A1 patent drawing
  • US20250254922A1 patent drawing
  • US20250254922A1 patent drawing

AI summary

Disclosed is a semiconductor device comprising a substrate including first and second active patterns, first and second channel patterns on the first and second active patterns and each including first and second semiconductor patterns, first source/drain patterns connected to the first channel pattern, second source/drain patterns connected to the second channel pattern, a first inner gate electrode between neighboring first semiconductor patterns, a second inner gate electrode between neighboring second semiconductor patterns, a first inner gate spacer between the first inner gate electrode and the first source/drain pattern, and a second inner gate spacer between the second inner gate electrode and the second source/drain pattern. The first inner gate spacer has a first thickness. The second inner gate spacer has a second thickness. The first thickness is greater than the second thickness.