Trench MOSFET Source Contact Doping for Low On-Resistance
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Solution Overview
Problem
Power transistors used in automotive and industrial electronics require low on-state resistance (Ron) while maintaining high voltage blocking capability, which existing lateral power trench MOSFETs struggle to achieve effectively.
Innovation Solution
A semiconductor device design with a transistor cell in a semiconductor substrate, featuring a source region, body region, and gate electrode in a gate trench, where the source contact extends deeper into the substrate than the gate trench, and doping processes introduce dopants of different conductivity types along the source contact groove's sidewalls to enhance conductivity control and reduce Ron.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Loss of energy
If the doping concentration of the drift zone is increased to reduce on-state resistance, then the on-state resistance decreases, but the voltage blocking capability deteriorates
Solution Approach 1:
The patent applies local quality by creating different doping concentrations in specific regions: the drift zone maintains lower doping for voltage blocking, while the body zone receives higher doping concentration to reduce on-state resistance. This is achieved through selective doping processes that target different spatial locations within the semiconductor structure, allowing each region to optimize its electrical properties independently.
Solution Approach 2:
The patent segments the semiconductor structure into distinct functional zones with different doping characteristics. The drift zone and body zone are separated and independently doped, enabling the drift zone to maintain high voltage blocking capability while the body zone provides low resistance for current conduction. This segmentation resolves the contradiction by distributing different functional requirements to different spatial segments.
2Loss of energy
If a lateral power trench MOSFET structure is used to improve current conduction, then the on-state resistance decreases, but the parasitic bipolar transistor effect increases
Solution Approach 1:
The patent converts the potentially harmful parasitic bipolar transistor effect into a beneficial low-impedance contact region. By intentionally creating a highly doped body zone that forms a pn junction with the drift zone, the structure utilizes the parasitic bipolar mechanism to provide a low-resistance path for current flow, thereby reducing on-state resistance while controlling the harmful effects through proper doping profiles.
Solution Approach 2:
The patent changes the doping concentration parameter in the body zone to a high level, creating a strongly doped region that forms a pn junction with the drift zone. This parameter change transforms the body zone into a low-impedance contact region that reduces on-state resistance while the junction structure controls the parasitic bipolar effect through proper electrical field management.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The design achieves reduced on-state resistance while maintaining high voltage blocking capability, improving the safe-operating area and device characteristics by effectively controlling the channel conductivity and suppressing parasitic bipolar transistors.
Implementation Method 1
performing a doping process to introduce dopants of a second conductivity type through a first portion of a sidewall of the source contact groove and to introduce dopants of a first conductivity type through a second portion of the sidewall of the source contact groove
Data Source
AI summary
A semiconductor device and a method of manufacturing the same is provided. The semiconductor device including a transistor cell in a semiconductor substrate having a first main surface. The transistor cell includes a gate electrode in a gate trench in the first main surface adjacent to a body region. A longitudinal axis of the gate trench extends in a first direction parallel to the first main surface. A source region, a body region and a drain region are disposed along the first direction. A source contact comprises a first source contact portion and a second source contact portion. The second source contact portion is disposed at a second main surface of the semiconductor substrate. The first source contact portion includes a source conductive material in direct contact with the source region and a portion of the semiconductor substrate arranged between the source conductive material and the second source contact portion.


