Mother Substrate One-Way Conductive Circuits for Static Defect Testing

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Solution Overview

Problem

Current methods for testing mother substrates for defects caused by static electricity discharge are inefficient, as they cannot accurately locate which display panels are affected, leading to time-consuming and labor-intensive manual testing with potential for missed detection.

Innovation Solution

A mother substrate design incorporating multiple display panels, first and second test terminals, and one-way conductive circuits that allow signals to transmit only from the terminals to the signal lines, enabling efficient detection of defects by applying test signals and determining display situations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If manual testing methods are used to detect defects caused by static electricity discharge, then testing can be performed, but testing efficiency is low and detection accuracy is poor

Engineering Contradiction:
Improvetesting efficiencyVSAvoiddetection accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The invention divides the mother substrate into multiple independently testable regions by introducing first and second test terminals and one-way conductive circuits. Each display panel can be tested independently through signal injection at test terminals, allowing parallel testing of multiple panels simultaneously. This segmentation enables automated testing while maintaining precise defect localization to specific panels or even specific lines within panels.

Inventive Principle:
Principle #1Segmentation

2Loss of time

If traditional testing methods are used, then testing can be conducted, but time consumption is excessive and labor intensity is high

Engineering Contradiction:
Improvetesting timeVSAvoidoperational complexity
Core Design Contradiction:
Loss of timeVSEase of operation

Solution Approach 1:

The invention incorporates test terminals and one-way conductive circuits into the mother substrate structure before cutting into individual display panels. This preliminary setup of testing infrastructure allows automated signal injection and defect detection to be performed on the entire mother substrate or selected regions before final product completion, dramatically reducing post-manufacturing testing time and labor requirements.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If no one-way conductive circuits are used, then the structure is simpler, but defect localization to specific display panels is not possible

Engineering Contradiction:
Improvedefect localization accuracyVSAvoidstructure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The one-way conductive circuits act as intermediary elements between the test terminals and the signal lines of individual display panels. These circuits allow test signals to be injected in a controlled manner from test terminals to specific panels while preventing signal backflow or cross-contamination between adjacent panels. This intermediary structure enables precise defect localization to specific panels or lines without requiring complex external testing equipment or procedures.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for the precise location of display panels with defects caused by static electricity discharge, enhancing testing efficiency and reducing undetected error rates.

Implementation Method 1

a plurality of first one-way conductive circuits, and each of the first one-way conductive circuits is electrically connected to one of the first signal lines outside the display area, and is configured to allow signals to be able to transmit only from the plurality of first test terminals to the plurality of first signal lines of each of the display panels

Methodology Applied
Scientific EffectOne-way conduction: Diode

Data Source

PatentUS11309309B2Mother substrate and display panel
Publication Date: 2022.04.19 BOE TECHNOLOGY GROUP CO LTD
  • US11309309B2 patent drawing
  • US11309309B2 patent drawing
  • US11309309B2 patent drawing

AI summary

A mother substrate and a display panel are disclosed. The mother substrate includes a plurality of display panels, a plurality of first test terminals and a plurality of first one-way conductive circuits. Each of the display panels has a display area, and includes a plurality of first signal lines extending from outside of the display area to the display area in parallel; the plurality of first signal lines of each of the display panels are respectively electrically connected to one of the plurality of first test terminals; the plurality of first one-way conductive circuits are respectively electrically connected to the plurality of first signal lines outside the display area and are configured to allow signals to be able to transmit only from the plurality of first test terminals to the plurality of first signal lines of each of the display panels.