Motion Detector Module for Fall Protection Compliance

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Solution Overview

Problem

Construction workers often fail to wear required fall protection equipment due to perceived impediments to productivity, posing legal and insurance risks for contractors, as existing tracking technologies lack information on worker motion status and safety equipment compliance.

Innovation Solution

A Motion Detector Module (MDM) attached to the Vertical Lifeline Assembly (VLA) with motion sensors and radio frequency transceivers, enabling real-time monitoring of worker compliance through a network-based monitoring platform, alerting supervisors of non-compliance and facilitating corrective actions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If workers wear fall protection equipment (VLA), then safety compliance is improved, but productivity is reduced due to the anchored tether being viewed as an impediment

Engineering Contradiction:
Improvesafety complianceVSAvoidwork speed
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system continuously monitors worker location and VLA status through GPS tracking and motion sensors, providing real-time feedback to supervisors. When a worker removes their VLA or goes offline, the system automatically generates alerts, enabling proactive safety management without physically restraining workers during normal work activities.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces the mechanical constraint of the anchored tether with an electronic monitoring system using GPS receivers, motion sensors, and wireless communication. This substitution eliminates the physical impediment to worker movement while maintaining safety compliance through digital surveillance and automated alerting.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If contractors implement monitoring systems, then safety compliance is improved, but device complexity increases

Engineering Contradiction:
Improvesafety complianceVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The VLA monitoring device performs multiple functions: GPS location tracking, motion detection through accelerometers, wireless communication via Bluetooth and Wi-Fi, and integrated alert generation. This multi-functionality consolidates what would otherwise require separate systems into a single unified device, managing complexity while enhancing safety compliance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the GPS receiver, motion sensors, transceivers, and alert generation capabilities into an integrated module attached to the VLA. This merging of components simplifies the overall system architecture compared to using separate monitoring devices, reducing the burden on workers and supervisors while maintaining comprehensive safety monitoring.

Inventive Principle:
Principle #5Merging (Combining)

3Measurement precision

If real-time monitoring is implemented, then safety compliance detection is improved, but energy consumption increases

Engineering Contradiction:
Improvecompliance detection accuracyVSAvoidbattery consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The system uses periodic motion detection sampling through the accelerometer and scheduled GPS location updates rather than continuous monitoring. The motion sensor checks for activity at intervals, and the GPS receiver periodically reports location, reducing energy consumption while maintaining adequate compliance detection accuracy through these periodic measurements.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The motion sensor automatically detects worker status changes and triggers alerts without requiring continuous active monitoring or manual intervention. The system self-manages power consumption by entering low-power states between motion detection events and only activating full monitoring functions when motion or status changes are detected.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures compliance with safety equipment wear by providing real-time monitoring and alerts, reducing legal and insurance risks for contractors by ensuring workers wear necessary safety gear during construction activities.

Implementation Method 1

The MDM may contain a motion sensor, such as an accelerometer, for detecting physical motion of the VLA

Methodology Applied
Scientific EffectAccelerometer: Accelerometer

Implementation Method 2

The MDM may contain a radio frequency transceiver, such as a Bluetooth or Wi-Fi transceiver, for sending information to a separate computing device

Methodology Applied
Scientific EffectRadio frequency transmission: Electromagnetic Induction

Data Source

PatentUS10909831B1Safety harness motion detector systems and methods for use
Publication Date: 2021.02.02 US SAFETY TECHNOLOGIES LLC
  • US10909831B1 patent drawing
  • US10909831B1 patent drawing
  • US10909831B1 patent drawing

AI summary

Systems and methods for monitoring attachment of a lifeline assembly to a harness worn by a worker utilize a motion detector module (MDM) for attaching to an anchor tether of a lifeline assembly. The MDM may include a weather-resistant housing containing motion sensing circuitry for detecting significant motions associated with movement of the worker, timing circuitry for monitoring time between significant motions, and a communications transceiver for relaying information regarding significant motions and/or lack thereof to a nearby computing device. The nearby computing device may be a portable device carried or worn by the user. Alternatively, the nearby computing device may be a portable device positioned at a job site and configured to monitor multiple MDMs at the site. The MDM and/or computing device may issue audible alerts upon lack of detection of significant motions. The computing device may communicate noncompliance alerts to a remote computing system of a jobsite manager.