Motor Driven Appliance Operation Detection Using Reference Signals

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Solution Overview

Problem

In electric power tools, the close arrangement of electronic components can lead to short circuits due to moisture or dust, causing erroneous operation detection and unnecessary lighting of the light source, as the microcomputer may incorrectly recognize trigger switch operation.

Innovation Solution

A motor-driven appliance with a lighting unit, operation detector, reference signal output unit, determination unit, and control unit is designed to accurately determine the operation of the motor-driven appliance by using reference signals in addition to operation detection signals, preventing erroneous recognition and unnecessary lighting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If electronic components are arranged close to each other to promote miniaturization, then the device size is reduced, but short circuits may occur due to water or dust entering between components

Engineering Contradiction:
Improvedevice sizeVSAvoidshort circuit resistance
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The seal member is installed in advance between the operation detector and microcomputer to prevent water and dust from entering the space between closely arranged electronic components, thereby preventing short circuits before they can occur

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

A seal member is introduced as an intermediary element between the operation detector and microcomputer to block the passage of water and dust, allowing close arrangement of components while maintaining reliability

Inventive Principle:
Principle #24Intermediary (Mediator)

2Speed

If the microcomputer recognizes operation detection signals without verification, then the response speed is fast, but erroneous recognition occurs due to short circuits from moisture or dust

Engineering Contradiction:
Improveresponse speedVSAvoidoperation detection accuracy
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The determination unit verifies operation detection signals by checking multiple conditions (signal level, time duration, repetition) before confirming operation, providing feedback validation that prevents erroneous recognition while maintaining fast response

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The seal member is installed in advance to prevent short circuits, ensuring that operation detection signals are not corrupted by moisture or dust, thereby maintaining both fast response and accurate detection

Inventive Principle:
Principle #10Preliminary action

3Speed

If the lighting LED is turned on immediately upon detecting operation signal, then the lighting response is fast, but unnecessary lighting occurs due to erroneous detection from short circuits

Engineering Contradiction:
Improvelighting response speedVSAvoidbattery power consumption
Core Design Contradiction:
SpeedVSLoss of energy

Solution Approach 1:

The control unit uses feedback from the determination unit to verify whether operation detection signals are valid before activating the lighting LED, preventing unnecessary energy consumption while maintaining fast lighting response when legitimate operation occurs

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The seal member prevents short circuits in advance, ensuring that operation detection signals are accurate, which allows the lighting to respond quickly without wasting energy on false activations

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9844849B2Motor driven appliance
Publication Date: 2017.12.19 MAKITA CORP
  • US9844849B2 patent drawing
  • US9844849B2 patent drawing
  • US9844849B2 patent drawing

AI summary

A motor driven appliance in one aspect of embodiments of the present disclosure comprises a light source, a lighting unit, a motor, an operation unit, an operation detector, a reference signal output unit, a determination unit, and a control unit. The operation detector detects that the operation unit is operated, and outputs an operation detection signal that indicates that the operation unit is operated. The reference signal output unit outputs at least one reference signal that can be used as a reference for determining whether the detection by the operation detector is normal. The determination unit determines whether the operation unit is actually operated based on the operation detection signal and the at least one reference signal. The control unit controls operation of the lighting unit based on the determination made by the determination unit.