Bi-Linear Electrodynamic Motor Balancing via Magnetic Displacement Sensing

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Solution Overview

Problem

Bilinear electrodynamic motors in cryogenic machines used in spacecraft face challenges in balancing moving masses, leading to residual vibrations that degrade performance, particularly due to mechanical and magnetic parameter tolerances and environmental factors like vibrations and thermal conditions, which existing solutions like force sensors and accelerometers fail to adequately address.

Innovation Solution

The method employs magnetic sensors, such as Hall effect sensors, to measure displacement of moving masses independently of the motor environment, constructing an excitation signal as a Fourier series to minimize harmonic errors, allowing for optimal balancing and reduced residual vibrations without intrusive sensors or modifications to mechanical and thermal interfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If force sensors or accelerometers are used to measure vibrations for balancing, then vibration measurement capability is improved, but measurement precision deteriorates due to mechanical environment interference and thermal conditions

Engineering Contradiction:
Improvevibration measurement precisionVSAvoidmechanical environment interference
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent introduces magnetic sensors as an intermediary measurement tool that detects the position of magnetized moving masses through magnetic field interactions rather than direct mechanical contact. This intermediary approach allows vibration measurement without being affected by mechanical environment interference, thermal conditions, or mass coupling issues that plague force sensors and accelerometers.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces mechanical measurement systems (force sensors, accelerometers) with a magnetic field-based measurement system. By substituting mechanical contact and force measurement with magnetic field detection, the system eliminates the harmful effects of mechanical environment interference while maintaining the ability to measure vibrations for balancing control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If magnetic sensors are used to measure moving mass displacement, then measurement precision is improved, but device complexity increases due to additional sensor integration

Engineering Contradiction:
Improvedisplacement measurement precisionVSAvoidsensor integration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent makes the magnetic sensors serve multiple functions: they detect the position of moving masses for vibration measurement, provide feedback for balancing control, and can potentially serve as part of the actuation system. This multi-functionality reduces overall device complexity despite adding magnetic sensors, as they replace or supplement multiple separate measurement and control components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the measurement and control functions into an integrated system where magnetic sensors provide displacement information that directly feeds into the balancing control algorithm. The sensor integration is merged with the existing control architecture, eliminating the need for separate mechanical measurement interfaces and reducing overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If redundant force sensors are implemented for reliability, then system reliability is improved, but device complexity and cost increase significantly

Engineering Contradiction:
Improvesensor redundancyVSAvoidsensor layout complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent uses magnetic sensors that can be easily replicated and positioned at multiple locations without complex mechanical mounting requirements. The magnetic field detection capability allows for simple sensor copies to be placed throughout the system, providing redundant measurement points without the mechanical layout complexity associated with redundant force sensors.

Inventive Principle:
Principle #26Copying

4Stability of the object's composition

If the compressor is rigidly fixed to the satellite structure, then mechanical stability is improved, but harmful vibrations propagate to other equipment

Engineering Contradiction:
Improvemechanical stabilityVSAvoidvibration propagation
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The patent implements a feedback control system using magnetic sensors to continuously monitor the position and vibration of moving masses. The measured vibration information feeds back to the control algorithm, which adjusts the excitation signals to minimize vibrations. This active feedback control reduces harmful vibration propagation to other satellite equipment while maintaining the rigid mechanical connection needed for thermal management.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the operational parameters of the moving masses through adaptive control, adjusting their motion characteristics to minimize vibration generation. By dynamically modifying the excitation parameters based on real-time magnetic sensor measurements, the system reduces harmful vibrations while maintaining mechanical stability for thermal dissipation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables effective balancing of moving masses at any time, including during the satellite mission, reducing minimum residual vibrations and allowing for easy system redundancy, without affecting the motor's operation or requiring complex integration, and is suitable for the harsh space environment.

Implementation Method 1

magnetic sensors, such as Hall effect sensors, to measure displacement of moving masses independently of the motor environment

Methodology Applied
Scientific EffectMagnetic flux density variation: Magnetic Field

Implementation Method 2

The operating principle of a bilinear electrodynamic motor is based on the generation by induction coils of cyclic magnetic forces which come to animate with a rectilinear movement the magnetized mobile masses

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

This approach enables effective balancing of moving masses at any time, including during the satellite mission, reducing minimum residual vibrations

Methodology Applied
Scientific EffectVibration reduction: Vibration

Data Source

PatentEP2137588B1Method for balancing the movement of mobile masses in a bi-linear electrodynamic motor
Publication Date: 2011.08.31 LAIR LIQUIDE SA POUR LETUDE & LEXPLOITATION DES PROCEDES GEORGES CLAUDE
  • EP2137588B1 patent drawingFigure 1
  • EP2137588B1 patent drawing
  • EP2137588B1 patent drawing

AI summary

The invention relates to a method for balancing the movement of magnetised mobile masses (10, 20) in a bi-linear electrodynamic motor that comprises two mobile masses (0, 20) moving in opposite directions parallel to the axis (x-x) of the motor, characterised in that said method comprises the following steps: providing at least one first magnetic sensor (12) and at least one second magnetic sensor (22) capable of respectively supplying a first electric signal (s