Motor Power Electronics Using Clock Signals for Rotor Heating

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Solution Overview

Problem

Existing power electronics for electric motors increase complexity and computing requirements by selectively superimposing harmonics on alternating current voltage to control temperature, leading to undesirable inefficiencies and increased hardware demands.

Innovation Solution

Utilizing clock signals to generate a square-wave alternating current voltage that heats the rotor and stator of the electric motor, asynchronously inducing flux harmonics to efficiently heat the rotor without additional harmonic superposition, allowing heating at any operating point.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If additional harmonics are selectively superimposed on the alternating current voltage to control temperature, then temperature control precision is improved, but device complexity and computing requirements increase

Engineering Contradiction:
Improvetemperature control precisionVSAvoidpower electronics complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent changes the control parameter from selective harmonic superposition to clock signal frequency modulation. By varying the clock signal frequency and duty cycle, the system achieves temperature control without requiring complex harmonic calculation and superposition circuits, thus reducing device complexity while maintaining control precision.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the complex electrical system of harmonic superposition with a simpler clock signal-based control mechanism. The clock signal controls the switching of power semiconductor devices, which generates the necessary magnetic flux variations to heat the rotor, eliminating the need for complex harmonic generation circuits.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Temperature

If additional harmonics are selectively superimposed on the alternating current voltage, then temperature control capability is improved, but computing power and memory space requirements increase

Engineering Contradiction:
Improvetemperature control capabilityVSAvoidcomputing power consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The clock signal automatically generates the necessary control patterns for power semiconductor switching. The system uses the rotor's own rotational position feedback to synchronize the clock signal, creating a self-regulating temperature control mechanism that requires minimal external computing intervention.

Inventive Principle:
Principle #25Self-service

3Power

If clock signals are used to generate square-wave alternating current voltage, then heating efficiency is improved, but temperature control precision may be reduced

Engineering Contradiction:
Improveheating efficiencyVSAvoidtemperature control precision
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

The patent dynamically adjusts the clock signal parameters (frequency and duty cycle) based on real-time temperature feedback and rotor position. This dynamic adaptation allows the system to maintain high heating efficiency while achieving precise temperature control through continuous parameter optimization.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates temperature sensors and rotor position detectors that provide feedback to the control unit. The control unit uses this feedback to adjust the clock signal characteristics, ensuring that high heating efficiency is maintained while preventing overheating and achieving the desired temperature precision.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method effectively heats the rotor and stator of the electric motor, reducing inefficiencies and hardware demands by using clock signals, which can be applied across various operating points without additional harmonic superposition, thus enhancing temperature control and efficiency.

Implementation Method 1

The power electronics generates an alternating current voltage that is supplied to the electric motor. The supply of a square-wave alternating current voltage is usually referred to as clock signals.

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

During operation, the electric motor inevitably generates heat in components of the electric motor by means of a magnetic flux.

Methodology Applied
Scientific EffectElectromagnetic heating: Electromagnetic Induction

Data Source

PatentUS12463578B2Operating method and power electronics for an electric motor
Publication Date: 2025.11.04 AUDI AG
  • US12463578B2 patent drawing
  • US12463578B2 patent drawing

AI summary

A method for operating an electric motor is provided which includes power electronics of a drive system operating an electric motor of the drive system using clock signals, as well as power electronics for a drive system and a vehicle.