Motor Control Circuit Serial Analog Mode Switching

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Solution Overview

Problem

Existing motor control systems in HVAC applications require additional channels and conductors for transmitting additional data, which complicates installation and maintenance, and limits flexibility in operating modes.

Innovation Solution

A motor control circuit that utilizes analog input and output channels to establish a serial communication channel, allowing the motor to operate in both analog and serial modes without adding additional conductors, using a microcontroller to switch between modes based on received data.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If additional channels are added to transmit additional data, then data transmission capability is improved, but device complexity and installation difficulty increase

Engineering Contradiction:
Improvedata transmission capabilityVSAvoidinterface complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent applies multi-functionality by enabling the existing two-wire interface to serve dual purposes: traditional analog control mode and serial communication mode. The microcontroller can operate in either mode based on detected signals, allowing the same physical interface to transmit both analog control signals and digital serial data without requiring additional wires or channels.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent utilizes parameter changes by detecting the state of the two control wires to determine operational mode. By monitoring whether the control wires present analog voltage levels or serial communication signals, the microcontroller dynamically switches between analog control mode and serial communication mode, thereby adapting the interface functionality based on the detected electrical parameters.

Inventive Principle:
Principle #35Parameter changes

2Loss of information

If additional conductors are added to the interface, then data transmission capability is improved, but ease of installation and maintenance deteriorates

Engineering Contradiction:
Improvedata transmission capabilityVSAvoidinstallation ease
Core Design Contradiction:
Loss of informationVSEase of operation

Solution Approach 1:

The patent applies multi-functionality by enabling the existing two-wire interface to serve dual purposes: traditional analog control mode and serial communication mode. The microcontroller can operate in either mode based on detected signals, allowing the same physical interface to transmit both analog control signals and digital serial data without requiring additional wires or channels.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If the motor controller supports multiple operating modes, then adaptability is improved, but device complexity increases

Engineering Contradiction:
Improveoperating mode flexibilityVSAvoidcontrol circuit complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies merging by combining the analog control input functionality and serial communication functionality into a single integrated interface using the same two control wires. The microcontroller incorporates both an analog-to-digital converter for analog mode and a serial communication interface for digital mode, allowing both functions to coexist and be selected based on the detected operating mode.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent applies multi-functionality by enabling the existing two-wire interface to serve dual purposes: traditional analog control mode and serial communication mode. The microcontroller can operate in either mode based on detected signals, allowing the same physical interface to transmit both analog control signals and digital serial data without requiring additional wires or channels.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10050570B2Motor control circuit and method of use
Publication Date: 2018.08.14 CHANGZHOU REGAL BELOIT SINYA MOTOR CO LTD
  • US10050570B2 patent drawing
  • US10050570B2 patent drawing
  • US10050570B2 patent drawing

AI summary

A motor control circuit is provided, including a first circuit, a second circuit, and a microcontroller. The first circuit is configured to conduct an analog tachometer output signal. The second circuit is configured to conduct an analog control input signal. The microcontroller is coupled to the first circuit and the second circuit, and is configured to transmit and receive serial data over a serial channel including the first circuit and the second circuit.