Motor Control Apparatus Fundamental Wave Angular Acceleration

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Solution Overview

Problem

Existing motor control methods for periodic loads face instability in higher harmonics when fidelity is improved and increased cost due to high current requirements, and inaccuracies in rotor position detection without rotary encoders, leading to potential divergence in speed control.

Innovation Solution

A motor control method that detects the fundamental wave component of angular acceleration and controls voltage or current to reverse its phase relative to the angular acceleration, reduces the amplitude of the fundamental wave component of angular acceleration to zero, and adjusts instrument constants to improve rotor position detection accuracy without rotary encoders.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If fidelity is improved in motor control, then speed control accuracy is improved, but instability is realized in higher harmonics

Engineering Contradiction:
Improvespeed control accuracyVSAvoidhigher harmonics stability
Core Design Contradiction:
Measurement precisionVSStability of the object's composition

Solution Approach 1:

The patent extracts only the fundamental wave component of angular acceleration using a band-pass filter, separating it from higher harmonic components. This allows accurate speed control based on the fundamental component while excluding destabilizing higher harmonics from the control loop.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The control system segments the angular acceleration signal into different frequency components (fundamental wave and higher harmonics) using filtering. The fundamental component is used for control while higher harmonics are excluded, achieving both accuracy and stability.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If fidelity is improved in motor control, then current becomes too great, but power devices and motor with great capacity should be employed

Engineering Contradiction:
Improvecontrol fidelityVSAvoidcurrent magnitude
Core Design Contradiction:
Measurement precisionVSPower

Solution Approach 1:

The patent extracts only the fundamental wave component of the angular acceleration signal, excluding higher harmonic components. This reduces the peak current requirements while maintaining effective speed control, allowing the use of smaller power devices and motors.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of manufacture

If rotor position is detected without rotary encoder using voltage and current, then cost is reduced, but area is generated due to changing instrument constants

Engineering Contradiction:
Improvecost reductionVSAvoidmotor driveable area
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent uses feedback from voltage and current measurements combined with instrument constants to detect rotor position. By continuously monitoring the relationship between applied voltage, current, and motor parameters, the system determines rotor position without requiring expensive rotary encoders.

Inventive Principle:
Principle #23Feedback

4Stability of the object's composition

If voltage and current are controlled to cancel speed changing, then speed stability is improved, but processing for detecting rotor position is possibly diverged

Engineering Contradiction:
Improvespeed stabilityVSAvoidrotor position detection convergence
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent extracts only the fundamental wave component of angular acceleration for speed control feedback. By excluding higher harmonic components that could cause divergence, the system maintains speed stability while ensuring reliable rotor position detection convergence.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS8339083B2Motor controlling method and apparatus thereof
Publication Date: 2012.12.25 DAIKIN INDUSTRIES LTD
  • US8339083B2 patent drawing
  • US8339083B2 patent drawing
  • US8339083B2 patent drawing

AI summary

A voltage detection section and current detection section detect a voltage and current supplied to a motor, and the detected voltage and current are supplied to a position detection section. An angular speed output from the position detection section is supplied to a differentiator to output an angular acceleration. A fundamental wave component extraction section extracts a fundamental wave component of the angular acceleration, and the extracted fundamental wave component is supplied to an amplitude adjustment section. The output of the amplitude adjustment section is subtracted from the average current command by a subtraction section. This subtraction result, current detection value, and the rotor position from the position detection section are supplied to a current control section to carry out the current control operation so as to obtain a current command. The current command is supplied to an inverter to control the voltage and current so as to suppress the speed changing due to the load torque changing. Thus, stability is improved, and a decrease in cost is realized.