Motor Control Device for Roll Paper Tension Stabilization

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Solution Overview

Problem

Large-sheet ink jet printers face issues with paper tension fluctuations when using roll paper, leading to potential tearing and loose paper, which affects print quality due to the changing diameter and weight of the roll, and the reliance on a single paper feed motor.

Innovation Solution

A motor control device that includes a first motor for rotating the roll, a second motor for transporting the paper, a load measuring unit, and a motor control unit that provides interpolation output based on load and speed measurements to maintain consistent tension, ensuring the paper is not torn and remains properly aligned during transport.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If only the paper feed motor is driven to pull the sheet from the roll, then the device complexity is reduced, but the paper may be torn up due to insufficient driving force against the heavy roll and high load

Engineering Contradiction:
Improvemotor configurationVSAvoidpaper tearing risk
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent combines two motors (roll motor and paper feed motor) to work together on the same mechanical system. The roll motor rotates the roll to supply paper, while the paper feed motor transports the paper through the transport roller pair. This merging of driving forces allows the system to handle the heavy roll and high load without tearing the paper, while still maintaining reasonable device complexity through coordinated control.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If a constant output is given to the roll motor, then the control simplicity is maintained, but the tension between the transport roller pair and the roll changes significantly as the diameter and weight of the roll change

Engineering Contradiction:
Improvecontrol simplicityVSAvoidpaper tension stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The patent implements feedback control by measuring the actual tension between the transport roller pair and the roll, and using this measurement to adjust the roll motor output. The microcomputer controls the roll motor to maintain constant tension despite changes in roll diameter and weight. This feedback mechanism transforms the simple constant output control into an adaptive control system that maintains tension stability.

Inventive Principle:
Principle #23Feedback

3Weight of moving object

If the roll weight is reduced to very low levels, then the ease of handling is improved, but the tension between the transport roller pair and the roll becomes insufficient causing the paper to become loose

Engineering Contradiction:
Improveroll weightVSAvoidtension force
Core Design Contradiction:
Weight of moving objectVSForce

Solution Approach 1:

The patent changes the control parameter from constant output to tension-based adaptive output. When the roll weight is reduced, the system detects the resulting tension deficiency and automatically increases the roll motor output to compensate. This parameter change allows the system to maintain appropriate tension force regardless of whether the roll is heavy or very light, solving the problem of loose paper with lightweight rolls.

Inventive Principle:
Principle #35Parameter changes

4Adaptability or versatility

If the tension changes during printing of the sheet, then the adaptability to different roll states is improved, but the print quality is affected

Engineering Contradiction:
Improveroll state adaptabilityVSAvoidprint quality
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent performs preliminary tension stabilization before printing begins. The microcomputer controls the roll motor to establish and maintain constant tension between the transport roller pair and the roll throughout the printing process. By preemptively stabilizing the tension condition, the system ensures that subsequent printing operations occur under stable conditions, thereby maintaining high print quality while adapting to different roll states.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9199492B2Motor control device, fluid ejection device, and motor control method
Publication Date: 2015.12.01 SEIKO EPSON CORP
  • US9199492B2 patent drawing
  • US9199492B2 patent drawing
  • US9199492B2 patent drawing

AI summary

Motor control devices and methods are described herein. In one embodiment, such a device includes a fluid ejection head configured to eject a fluid onto a sheet that is on a downstream side from a transport driving roller along a supply direction of the sheet. The device also includes a first motor that provides a driving force for rotating a roll on which the sheet is wound, and a second motor that provides a driving force for driving the transport driving roller. The transport driving roller is on a downstream side from the roll along the supply direction of the sheet. The device also includes a motor control unit that simultaneously drives the first and second motors, and the motor control unit is configured to control an interpolation output that is given to the first motor while subjected to a change in a driving speed of the second motor.