Motor Controller Regeneration Torque Control for Vehicle Safety

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Solution Overview

Problem

Existing motor control systems for vehicles lack an efficient mechanism to suppress the approach of a vehicle towards a front vehicle based on user speed-reduction requests while generating regeneration braking force effectively.

Innovation Solution

A motor controller system that includes inter-vehicle sensors, speed sensors, and accelerator sensors, which control regeneration torque based on inter-vehicle distance and speed difference to generate a regeneration braking force, thereby suppressing vehicle approach and efficiently generating electric power.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If regeneration torque is increased to generate more electric power, then electric-power generation efficiency is improved, but vehicle deceleration may become excessive affecting driveability

Engineering Contradiction:
Improveelectric-power generation efficiencyVSAvoiddriveability
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The control portion dynamically adjusts the regeneration torque parameter based on multiple input parameters (accelerator pressing quantity, inter-vehicle distance, speed difference) to optimize the balance between electric-power generation efficiency and driveability. By changing the regeneration torque parameter according to real-time driving conditions, the system achieves both high productivity and ease of operation.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If regeneration braking force is generated to suppress vehicle approach, then inter-vehicle distance control is improved, but energy recovery may be reduced if braking is too strong

Engineering Contradiction:
Improveinter-vehicle distance controlVSAvoidenergy recovery
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The control portion uses feedback from sensors detecting inter-vehicle distance and speed difference to continuously adjust the regeneration braking force. This feedback mechanism ensures that the regeneration braking force is sufficient to maintain safe inter-vehicle distance while optimizing energy recovery by avoiding excessive braking that would waste kinetic energy.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If multiple sensor inputs are processed to determine speed-reduction request, then control precision is improved, but system complexity increases

Engineering Contradiction:
Improvespeed-reduction request detectionVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The control portion serves multiple functions by processing inputs from multiple sensors (accelerator sensor, inter-vehicle distance sensor, speed difference sensor) to determine both the driver's speed-reduction request and the conditions for applying regeneration braking. This multi-functional approach improves measurement precision without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively suppresses vehicle approach towards a front vehicle and efficiently generates electric power by increasing regeneration torque when necessary, ensuring safe distance maintenance and optimal driveability.

Implementation Method 1

the motor controller controls a motor mounted to a vehicle... the control portion increases the regeneration torque of the motor to be greater than the regeneration torque of when the inter-vehicle distance is greater than the first predetermined distance or when the own vehicle is in a non-approaching state, so as to generate a regeneration braking force

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS9421871B2Motor controller
Publication Date: 2016.08.23 DENSO CORP
  • US9421871B2 patent drawing
  • US9421871B2 patent drawing
  • US9421871B2 patent drawing

AI summary

A motor controller includes an inter-vehicle sensor detecting an inter-vehicle distance between an own vehicle and a front vehicle, a speed sensor detecting a speed difference between a speed of the own vehicle and a speed of the front vehicle, an accelerator sensor detecting an accelerator pressing quantity, and a control portion controlling a regeneration torque of the motor based on the inter-vehicle distance, the speed difference, and the accelerator pressing quantity. When the control portion determines that the accelerator pressing quantity is less than or equal to a predetermined pressing quantity, the control portion determines that a speed-reduction request is generated. When the control portion determines that the inter-vehicle distance is no more than a first predetermined distance and when the own vehicle is in an approaching state, the control portion increases the regeneration torque of the motor, so as to generate a regeneration braking force.