Motor Controller Circuit With Commutation-Locked Speed Control

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Solution Overview

Problem

Conventional motor controller circuits fail to maintain stable rotational speed of fans while minimizing noise, leading to inefficient cooling of heat-generating components.

Innovation Solution

A motor controller circuit with a rotational speed locking mechanism, incorporating a signal generator circuit, output signal generating circuit, motor control circuit, and motor driving circuit, which synchronously outputs waveform signals and on-time signals to maintain consistent duty cycles during commutation, ensuring stable rotational speed and reduced noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional motor controller circuit is used, then the motor can operate, but the rotational speed cannot be maintained stably at target speed under low noise condition

Engineering Contradiction:
Improverotational speed stabilityVSAvoidnoise
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies periodic action by resetting the waveform signals (triangular wave and sine wave) at each commutation time point of the motor. This periodic resetting ensures that the duty cycle of the PWM signal remains consistent across commutation cycles, enabling the motor to maintain stable rotational speed. The signal generator circuit continuously generates these periodic waveforms and resets them synchronously with motor commutation, creating a rhythmic control pattern that stabilizes motor speed while allowing operation at lower speeds where noise is minimized.

Inventive Principle:
Principle #19Periodic action

2Object-generated harmful factors

If rotational speed is reduced to minimize noise, then noise generation is reduced, but cooling efficiency deteriorates

Engineering Contradiction:
ImprovenoiseVSAvoidcooling efficiency
Core Design Contradiction:
Object-generated harmful factorsVSProductivity

Solution Approach 1:

The patent implements feedback through the commutation detection mechanism. The controller detects the commutation state of the motor and uses this feedback information to reset the waveform signals at the appropriate time points. This feedback loop ensures that the PWM duty cycle remains consistent across commutation cycles, allowing the motor to maintain stable rotational speed even at lower speeds. Consequently, the motor can operate quietly while still providing sufficient cooling performance, as the stable speed prevents erratic operation that would reduce cooling efficiency.

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If PWM duty cycle varies during commutation, then motor can adapt to commutation, but rotational speed becomes unstable

Engineering Contradiction:
Improvecommutation adaptationVSAvoidrotational speed stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent applies preliminary action by pre-generating the triangular wave and sine wave signals before commutation occurs. These waveform signals are reset in advance at each commutation time point, ensuring that the PWM duty cycle is predetermined and consistent for the upcoming commutation cycle. This preliminary preparation of control signals allows the motor to adapt smoothly to commutation while maintaining stable rotational speed, as the duty cycle does not vary unexpectedly during the commutation process.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20230369998A1Motor controller circuit having rotational speed locking mechanism
Publication Date: 2023.11.16 ANPEC ELECTRONICS CORPORATION
  • US20230369998A1 patent drawing
  • US20230369998A1 patent drawing
  • US20230369998A1 patent drawing

AI summary

A motor controller circuit having a rotational speed locking mechanism is provided. Each time when a motor commutates, a first signal generating circuit resets a first waveform signal and a second signal generating circuit resets a second waveform signal. An output signal generating circuit outputs a waveform output signal according to the first waveform signal and the second waveform signal. A motor controller circuit outputs an on-time signal according to the waveform output signal. A motor driving circuit outputs a driving signal to the motor to drive the motor to rotate according to the on-time signal.