Motor Current Control for Sixth-Order Noise Suppression

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Solution Overview

Problem

Existing motor control systems struggle to effectively suppress sixth-order noise in three-phase AC motors, which is generated at a frequency six times the rotational frequency of the motor.

Innovation Solution

A motor control device that includes a current command generation unit, a correction value generation unit, a voltage command generation unit, and a drive signal generation unit, which generate d-axis and q-axis correction values based on the target torque and electrical angle to suppress sixth-order noise by using feedforward and feedback control, with time differentiation to enhance responsiveness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a torque correction value according to the rotation angle is added to the torque command value, then sixth-order noise is suppressed, but the responsiveness of noise suppression deteriorates at high motor rotation ranges

Engineering Contradiction:
Improvesixth-order noiseVSAvoidmotor rotation range
Core Design Contradiction:
Object-affected harmful factorsVSSpeed

Solution Approach 1:

The patent changes the parameter representation from torque domain to current domain, using d-axis and q-axis current correction commands instead of torque correction values. This transformation enables the correction to be applied in the current control loop, which has faster response characteristics, thereby maintaining noise suppression effectiveness across wider rotation ranges

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements feedback control by using the actual d-axis and q-axis currents to generate correction values. The correction amount is determined based on the relationship between actual currents and target currents, creating a closed-loop control mechanism that responds dynamically to noise conditions regardless of motor speed

Inventive Principle:
Principle #23Feedback

2Speed

If feedforward control is used for torque following, then responsiveness is improved, but noise suppression precision deteriorates

Engineering Contradiction:
Improvetorque following responsivenessVSAvoidnoise suppression precision
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The patent merges feedforward control and feedback control into a unified control structure. The feedforward term provides rapid torque response while the feedback term based on actual current measurements ensures precise noise suppression. Both control paths operate simultaneously in the current domain, achieving both responsiveness and precision

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12603593B2Motor control device
Publication Date: 2026.04.14 TOYOTA JIDOSHA KK
  • US12603593B2 patent drawing
  • US12603593B2 patent drawing
  • US12603593B2 patent drawing

AI summary

The motor control device includes an inverter that generates a three-phase alternating current for driving the motor, a current command generation unit, a correction value generation unit, a voltage command generation unit, a dq inverse transform unit, and a drive signal generation unit. The current command generation unit generates a d-axis current command value and a q-axis current command value. The correction value generation unit generates a d-axis correction value and a q-axis correction value that suppress sixth-order noise. The voltage command generation unit generates a d-axis voltage command value and a q-axis voltage command value. The dq inverse transform unit generates three-phase voltage command values. The drive signal generation unit generates a drive signal for the inverter.