Motor Vehicle Door Lock Parallel Housing Segmentation

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Solution Overview

Problem

Motor vehicle locks, particularly door locks, face challenges in maintaining the service life of electromotive drives due to exposure to varying environmental conditions, leading to unfavorable friction conditions and complex mechanical connections.

Innovation Solution

The motor vehicle lock design features a parallel orientation of the two housing parts, sealed at the edge, allowing for a simple mechanical connection between the electromotive drive and the locking mechanism, with the drive located in the dry chamber to prevent wear from environmental stresses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the electromotive drive is arranged in the wet chamber housing part, then the mechanical connection between drive and locking mechanism is simplified, but the service life of the electromotive drive decreases due to exposure to dust and moisture

Engineering Contradiction:
Improvemechanical connection complexityVSAvoidservice life of electromotive drive
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The housing is divided into two separate chamber housing parts: a wet chamber housing part containing the locking mechanism and a dry chamber housing part containing the electromotive drive. This segmentation allows each component to be positioned in its optimal environment, with the drive protected from environmental exposure while maintaining a simple mechanical connection through the sealing connection between chambers.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the electromotive drive is arranged in the dry chamber housing part, then the service life of the electromotive drive is extended, but the mechanical connection between drive and locking mechanism becomes more complex

Engineering Contradiction:
Improveservice life of electromotive driveVSAvoidmechanical connection complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A sealing connection acts as an intermediary element between the dry and wet chamber housing parts. This sealing connection enables the transmission of actuating forces from the electromotive drive in the dry chamber to the locking mechanism in the wet chamber while maintaining environmental separation, thus avoiding complex mechanical connections.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If the housing parts are arranged in an L-shape configuration, then the mechanical connection between drive and locking mechanism is realized, but the overall housing becomes relatively complex

Engineering Contradiction:
Improvemechanical connection realizationVSAvoidhousing structure complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The two chamber housing parts are arranged asymmetrically in parallel to one another rather than in a traditional L-shape configuration. This asymmetric parallel arrangement simplifies the overall housing structure while enabling the sealing connection to effectively transmit actuating forces between chambers.

Inventive Principle:
Principle #4Asymmetry

4Object-affected harmful factors

If the housing parts are sealed at the edge in parallel arrangement, then dust-tight and moisture-tight encapsulation is achieved, but the mechanical connection complexity increases

Engineering Contradiction:
Improveprotection against dust and moistureVSAvoidmechanical connection complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The sealing connection serves as a mediator that simultaneously achieves two functions: it provides dust-tight and moisture-tight encapsulation between the parallel housing parts while also enabling the transmission of actuating forces from the electromotive drive to the locking mechanism, thus avoiding additional mechanical complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20240287835A1Motor vehicle lock, in particular motor vehicle door lock
Publication Date: 2024.08.29 KIEKERT AG
  • US20240287835A1 patent drawing
  • US20240287835A1 patent drawing
  • US20240287835A1 patent drawing

AI summary

A motor vehicle lock, in particular a motor vehicle door lock, which is equipped with a locking mechanism consisting essentially of a rotary latch and a pawl. Furthermore, at least one electromotive drive is implemented. A control unit and an at least two-part housing having a wet chamber housing part and a dry chamber housing part are also implemented. The drive and the control unit are in each case arranged in the dry chamber housing part, and the locking mechanism is arranged in the wet housing part. According to the invention, both housing parts are arranged in parallel to each other and are sealingly connected to each other on the edge side.