Motor Drive Analyzer DQZ Transformation for Defect Detection

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Solution Overview

Problem

Current techniques for detecting defects in induction motors, such as Motor Current Signature Analysis, are complex and require improved methods for early detection and visualization of faults like stator winding irregularities and rotor imbalances without interrupting motor operation.

Innovation Solution

A test and measurement system with a motor drive analyzer that captures and processes time and frequency domain motor drive signals using direct-quadrature-zero transformations, enabling visualization of defects through DQ plots and frequency spectra, allowing users to identify faults visually and prevent further damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If Motor Current Signature_analysis is used to detect defects in induction motors, then defect detection capability is improved, but algorithm complexity increases

Engineering Contradiction:
Improvedefect detection capabilityVSAvoidalgorithm complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the complex MCSA algorithm into simpler component analyses by transforming motor currents into DQ0 reference frames. This separates the analysis into direct-axis and quadrature-axis components, making the defect detection process more manageable and less computationally intensive while maintaining detection accuracy.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces DQ0 transformation as an intermediary step between raw current measurement and defect detection. By transforming currents into a rotating reference frame, it creates simplified intermediate signals that reveal defect characteristics more clearly without requiring complex algorithms.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If advanced algorithms are used for defect detection, then measurement precision is improved, but ease of operation deteriorates

Engineering Contradiction:
Improvedefect detection accuracyVSAvoiduser-friendliness
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent creates visual representations (plots and spectra) as copies of the complex electrical signals. By displaying DQ0 component waveforms and frequency spectra, it transforms invisible electrical parameters into visual forms that are easier to interpret, improving ease of operation while maintaining detection precision.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent uses visual display techniques where different signal characteristics are represented through graphical variations. The frequency spectra and time-domain plots provide visual cues that make defect identification more intuitive and easier to operate with, reducing the complexity burden on the user.

Inventive Principle:
Principle #32Color changes

3Reliability

If complex algorithms are implemented, then defect detection capability is improved, but device complexity increases

Engineering Contradiction:
Improvedefect detection reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical signal analysis with electrical transformation methods. By using DQ0 coordinate transformation and Fourier analysis on transformed signals, it achieves reliable defect detection through mathematical operations that are computationally simpler and more reliable than time-domain analysis of raw three-phase currents.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS20240345166A1Defect analysis of electric motors using reference frames (DQZ components)
Publication Date: 2024.10.17 TEKTRONIX INC
  • US20240345166A1 patent drawing
  • US20240345166A1 patent drawing
  • US20240345166A1 patent drawing

AI summary

A test and measurement instrument includes one or more processors to acquire first, second, and third phase drive signals applied to a three-phase motor. A motor drive analyzer performs a direct-quadrature-zero, DQZ, transformation on the acquired first, second, and third phase drive signals to produce direct (D), quadrature (Q), and zero (Z) components, and generates an overlapped DQ phasor plot illustrating the D and Q components along with frequency domain representations of the D and Q components. The motor driver analyzer displays, on a user interface, the generated overlapped DQ phasor plot and an overlapped DQ spectra plot from the frequency domain representations of the D and Q components to enable a user to detect motor defects through visual characteristics of the overlapped DQ phasor and DQ spectra plots. The motor driver analyzer removes an offset and filters the D and Q components prior generating the overlapped DQ phasor plot.