Motor Drive Control for Electronic Steering Lock

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Solution Overview

Problem

Existing electronic steering locks (ELV) consume excessive energy and produce disturbing noises due to uncontrolled motor operation, as they typically switch on and off without current regulation, leading to high engine power usage and unwanted movements.

Innovation Solution

A control method that uses a sequence of pulses with a predetermined frequency and duty cycle to control the motor drive, adjusting the duty cycle based on parameters like position and torque to optimize energy supply and reduce noise, with sensors monitoring the movement to adjust the motor power accordingly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If the motor is always switched on between full operating voltage and ground without current control, then the motor can generate sufficient force to move the locking pin, but energy consumption becomes excessively high and disturbing noises occur

Engineering Contradiction:
Improvemotor forceVSAvoidenergy consumption
Core Design Contradiction:
ForceVSUse of energy by moving object

Solution Approach 1:

The patent applies periodic pulse-width modulation (PWM) to control the motor. Instead of continuous full voltage switching, the motor is supplied with periodic pulses whose duty cycle is adjusted according to the movement phase. This periodic action reduces average power consumption while maintaining the ability to generate required forces when needed.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent dynamically adjusts the duty cycle of the PWM signal based on the real-time movement state of the locking pin. During phases requiring high force (such as initial engagement), the duty cycle is increased; during easier movement phases, it is reduced. This dynamic adaptation optimizes the balance between force output and energy consumption.

Inventive Principle:
Principle #15Dynamics

2Force

If the motor is always switched on between full operating voltage and ground without current control, then the motor can generate sufficient force to move the locking pin, but disturbing noises due to motor and gearbox movement occur

Engineering Contradiction:
Improvemotor forceVSAvoiddisturbing noises
Core Design Contradiction:
ForceVSObject-generated harmful factors

Solution Approach 1:

By using periodic PWM control instead of continuous full-power switching, the motor operates more smoothly with reduced vibration and noise. The high-frequency pulsing allows the motor to maintain average torque while reducing mechanical shocks and audible noise from the motor and gearbox.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent changes the electrical parameter (duty cycle of PWM signal) to control motor behavior. By adjusting this parameter based on movement phase, the system optimizes both force generation and noise reduction, avoiding the noisy full-switching operation while maintaining adequate motor force.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If switching devices control the motor with only two states (on and off), then the control system remains simple, but regulation of current flowing through the motor is not possible leading to high energy consumption

Engineering Contradiction:
Improvecontrol system complexityVSAvoidenergy consumption
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The patent introduces dynamic control through PWM while maintaining relatively simple switching device architecture. The switching devices still operate in binary on/off states, but the timing and duration (duty cycle) of these states are dynamically adjusted to regulate current, achieving energy control without fundamentally complicating the switching hardware.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent controls current regulation by changing the temporal parameter (duty cycle) of the switching signal rather than changing the switching devices themselves. This approach maintains device simplicity while achieving sophisticated current control through parameter modulation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces energy consumption and noise by dynamically controlling motor power according to the movement sequence, ensuring efficient operation and smooth movement of the locking pin, thereby minimizing unnecessary energy use and noise production.

Implementation Method 1

a drive motor is coupled to a voltage supply via at least one power switching component in such a way that switching on the power switching component leads to a current flow through the drive motor

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 2

The energy storage (kinetic energy of the moving parts as well as energy of the magnetic field) results in a 'smoothing' of the movement process

Methodology Applied
Scientific EffectKinetic energy storage: Inertia

Implementation Method 3

The energy storage (kinetic energy of the moving parts as well as energy of the magnetic field) results in a 'smoothing' of the movement process

Methodology Applied
Scientific EffectMagnetic field energy: Magnetic Field

Data Source

PatentEP2170655B1Control method and control circuit for a motor drive of an electronic steering lock
Publication Date: 2013.01.23 HUF HÜLSBECK & FÜRST GMBH & CO KG
  • EP2170655B1 patent drawingFigure 1
  • EP2170655B1 patent drawingFigure 2A~2B

AI summary

The invention relates to a method for controlling a motor drive of an electronic steering lock. According to said method, a drive motor (1) is coupled to a voltage supply system (2, 3) via at least one power circuit component (4A-4D) in such a manner that power flows through the drive motor when the power circuit component is switched on. The invention is characterized in that the power circuit component is controlled by a sequence of impulses of a defined frequency and a defined pulse duty factor. The pulse duty factor is varied depending on at least one parameter of the movement pattern of the movement of a transmission of the electronic steering lock driven by the drive motor, for example depending on the position of a moving transmission component, especially depending on the position of the transmission on the trajectory between a locked position and an unlocked position. The corresponding control circuit for a motor drive of an electronic steering lock comprises at least one power circuit component (4A-4D) which is coupled between a voltage supply system (2, 3) and a drive motor (1), and a controller (6) having at least one control output (5A-5D) controlling the power circuit component with a sequence of impulses of a defined frequency and a defined pulse duty factor. At least one input (7) of the controller (6) is coupled to at least one sensor to detect a position of a moving component of the transmission. The controller varies the pulse duty factor depending on at least one parameter of the movement pattern of the transmission.