Motor Drive Inverter Control for Vibration and Harmonic Balance

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Solution Overview

Problem

Existing power conversion apparatuses fail to prevent an increase in harmonic components of the power-supply current when compensating for torque pulsation in motors, leading to imbalances and increased harmonics.

Innovation Solution

A power conversion apparatus with a control device that includes an excitation current compensation unit and an excitation current compensation limiting unit, which reduces pulsation of the capacitor output current and limits the excitation current compensation value to prevent harmonic component increases in the power-supply current, while compensating for torque pulsation in motors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If excitation current compensation is applied to reduce torque pulsation, then vibration of the load is reduced, but harmonic components of the power-supply current increase

Engineering Contradiction:
Improvevibration reductionVSAvoidharmonic component increase
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The system dynamically adjusts the excitation current compensation based on the operating state of the motor. The control device calculates optimal compensation values that vary with motor speed and load conditions, allowing the system to reduce vibration while preventing excessive harmonic generation across different operating points

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameters of excitation current compensation to optimize the balance between vibration reduction and harmonic control. By adjusting compensation magnitude and frequency characteristics based on motor operating state, the system achieves vibration reduction without causing excessive harmonic distortion in the power supply current

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents harmonic component increases in the power-supply current, maintaining balance and reducing vibrations in motor-driven loads, thus enhancing the efficiency and reliability of the power conversion process.

Implementation Method 1

a converter that rectifies a power-supply voltage applied from an AC power supply

Methodology Applied
Scientific EffectRectification:

Implementation Method 2

a capacitor connected to an output end of the converter

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 3

an inverter that converts a DC voltage output from the capacitor into an AC voltage and applies the AC voltage to the motor

Methodology Applied
Scientific EffectInversion:

Implementation Method 4

a control device that performs vibration reduction control of reducing vibration of the load by controlling an operation of the inverter

Methodology Applied
Scientific EffectVibration reduction control:

Implementation Method 5

an excitation current compensation unit that reduces pulsation of a capacitor output current output from the capacitor to the inverter

Methodology Applied
Scientific EffectExcitation current compensation:

Data Source

PatentUS20240413765A1Power conversion apparatus, motor driving device, and refrigeration cycle application device
Publication Date: 2024.12.12 MITSUBISHI ELECTRIC CORP
  • US20240413765A1 patent drawing
  • US20240413765A1 patent drawing
  • US20240413765A1 patent drawing

AI summary

A power conversion apparatus includes: a converter that rectifies a power-supply voltage applied from an AC power supply; a capacitor connected to an output end of the converter; an inverter connected across the capacitor; and a control device that performs vibration reduction control of reducing vibration of a compressor by controlling an operation of the inverter. The control device includes: a γ-axis current compensation unit that reduces pulsation of a capacitor output current output from the capacitor to the inverter; and a γ-axis current compensation limiting unit that limits an excitation current compensation value generated by the γ-axis current compensation unit so as to reduce a harmonic component included in a power-supply current flowing between the AC power supply and the converter.