Motor-Driven Push Screw Door Opener for Hands-Free Refrigerator Access

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Solution Overview

Problem

Users of refrigerator appliances often find it inconvenient to open the door with their hands full or when hands are contaminated, as they need to grasp the door handle, which can be unsanitary and inconvenient.

Innovation Solution

A door opener mechanism is integrated into the refrigerator, comprising a motor-driven push screw and gear system that automatically opens the door, allowing users to nudge or push the door open without direct contact, enhancing accessibility and hygiene.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a user grasps the door handle to open the door, then the door can be opened reliably, but the user's hands must be clean and dry, which is inconvenient when hands are full or contaminated

Engineering Contradiction:
Improvedoor opening convenienceVSAvoidhand contamination
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

A motor-driven pusher mechanism acts as an intermediary between the user and the door. The user activates the door opener through a button or sensor, and the motorized pusher automatically pushes the door open, eliminating the need for direct hand contact with the door handle while still achieving the door opening function.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The door opening system serves itself through automated operation. Once activated by the user through a non-contact method (button press or sensor detection), the motorized mechanism autonomously completes the door opening action without requiring continuous user intervention or direct handling of the door.

Inventive Principle:
Principle #25Self-service

2Ease of operation

If a motor-driven push screw mechanism is used to automatically open the door, then hands-free operation is achieved, but the device complexity increases

Engineering Contradiction:
Improvehands-free door openingVSAvoiddoor opener mechanism
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The manual mechanical action of pulling the door handle is replaced with an automated motor-driven push screw mechanism. The motor converts electrical energy to mechanical rotation, which is then transformed by the screw mechanism into linear pushing motion to open the door, substituting complex manual operations with an automated electromechanical system.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The door opening function is segmented into distinct components: a motor unit for generating rotational force, a push screw mechanism for converting rotation to linear motion, and a pusher element for actual door contact. This segmentation allows each component to be optimized independently and simplifies the overall control system.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The door opener mechanism provides a hands-free and sanitary way to open the refrigerator door, improving user convenience and safety by allowing door access without direct hand contact, especially when hands are full or contaminated.

Implementation Method 1

a motor in operative communication with the push screw. The motor is configured to move the push screw when the motor is activated. The motor rotates a drive gear when the motor is activated and the push screw reciprocates generally along the transverse direction when the motor is activated

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 2

The motor rotates a drive gear when the motor is activated and the push screw reciprocates generally along the transverse direction when the motor is activated

Methodology Applied
Scientific EffectMechanical advantage through gear and screw mechanisms: Gear

Implementation Method 3

a push screw extending through the casing towards the door and a motor in operative communication with the push screw

Methodology Applied
Scientific EffectScrew mechanism: Screw

Data Source

PatentUS12037831B2Refrigerator with self-reversing door opener
Publication Date: 2024.07.16 HAIER US APPLIANCE SOLUTIONS INC
  • US12037831B2 patent drawing
  • US12037831B2 patent drawing
  • US12037831B2 patent drawing

AI summary

A refrigerator appliance includes a cabinet defining a food storage chamber. A door is positioned on the cabinet and is movable between a closed position and an open position. A door opener includes a casing, a push screw extending through the casing towards the door and a motor in operative communication with the push screw. The motor is configured to move the push screw when the motor is activated. The motor rotates a drive gear when the motor is activated and the push screw reciprocates generally along a linear direction when the motor is activated.