Motor Driver Waveform Switching for Heat and Noise

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Solution Overview

Problem

Current motor driving systems are inadequate in efficiently managing heat dissipation and noise levels across varying speed requirements, as common waveform patterns fail to simultaneously achieve low noise at low speeds and high heat dissipation at high speeds.

Innovation Solution

A system comprising a lookup table module, command detector, and motor driver that stores and selects between reference and modulated waveform patterns based on rotating speed commands, switching between sinusoidal/third harmonic waveforms for low noise and trapezoidal/square waveforms for high speed to enhance heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the motor is driven to rotate at high speed to meet maximum heat dissipation requirement, then heat dissipation efficiency is improved, but noise level increases due to blade cutting into air

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidnoise level
Core Design Contradiction:
TemperatureVSObject-generated harmful factors

Solution Approach 1:

The patent applies dynamics by making the waveform pattern adjustable based on operating conditions. The motor driver device dynamically switches between different waveform patterns (sinusoidal, third harmonic, square wave) depending on the duty cycle threshold, allowing the system to adapt to varying speed and noise requirements while maintaining optimal heat dissipation performance.

Inventive Principle:
Principle #15Dynamics

2Object-generated harmful factors

If the motor is driven to rotate at low speed to meet minimum heat dissipation and low noise requirements, then noise level is reduced, but heat dissipation efficiency decreases

Engineering Contradiction:
Improvenoise levelVSAvoidheat dissipation efficiency
Core Design Contradiction:
Object-generated harmful factorsVSTemperature

Solution Approach 1:

The patent applies parameter changes by modifying the waveform pattern parameters based on the duty cycle. When the duty cycle exceeds a predetermined threshold, the system switches from low-amplitude sinusoidal or third harmonic waveforms to high-amplitude square wave patterns, thereby changing the motor's operating characteristics to achieve both low noise and adequate heat dissipation.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If common driving waveform patterns are used, then device complexity is reduced, but the ability to simultaneously achieve low noise at low speeds and high heat dissipation at high speeds is lost

Engineering Contradiction:
Improvewaveform storage requirementVSAvoidspeed-dependent performance optimization
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent applies segmentation by dividing the waveform patterns into distinct segments stored in separate memory locations. The lookup table is segmented to store different waveform patterns (sinusoidal, third harmonic, square wave) that can be selectively accessed based on the duty cycle threshold, allowing the system to maintain low complexity while achieving versatile performance optimization across different operating conditions.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10998839B2System and method for driving a motor to rotate at a high speed
Publication Date: 2021.05.04 ANPEC ELECTRONICS CORPORATION
  • US10998839B2 patent drawing
  • US10998839B2 patent drawing
  • US10998839B2 patent drawing

AI summary

A system and a method for driving a motor to rotate at a high speed are provided. The system includes a lookup table, a command detector, a pattern selector and a motor driver. The lookup table module is configured to store a reference waveform pattern and a modulated waveform pattern. An amplitude of the modulated waveform pattern is larger than an amplitude of the reference waveform pattern. The command detector is configured to receive a rotating speed command. The pattern selector is configured to receive the reference waveform pattern and the modulated waveform pattern, and select the reference waveform pattern or the modulated waveform pattern according to the rotating speed command. The motor driver is configured to output a driving signal to drive the motor according to the selected reference waveform pattern or modulated waveform pattern.