Motor Driving Circuit Phase Alignment Back-EMF

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Solution Overview

Problem

Synchronous motors experience reduced power efficiency due to the product of back electromotive force (Bemf) and motor current being out of phase, resulting in negative torque acting against positive torque, which decreases motor efficiency.

Innovation Solution

A motor driving circuit with a controllable bidirectional AC switch and a processing unit that detects zero voltage crossing points and voltage polarity to control the switch's on and off states based on the magnetic pole position of the rotor, reducing the phase difference between Bemf and motor current by delaying the switch-on time after a zero voltage crossing point.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the controllable bidirectional AC switch is turned on immediately at the zero voltage crossing point, then the motor starts quickly, but the phase difference between back electromotive force and motor current increases, causing negative torque and reduced power efficiency

Engineering Contradiction:
Improvemotor startup speedVSAvoidmotor power efficiency
Core Design Contradiction:
SpeedVSUse of energy by moving object

Solution Approach 1:

The processing unit performs preliminary detection of the zero voltage crossing point and voltage polarity before controlling the AC switch. By anticipating the optimal switching moment based on detected parameters and pre-calculated delay times, the system prepares the switching action in advance, ensuring both quick response and proper phase alignment for energy efficiency.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts the delay time based on detected voltage polarity and magnetic pole position. The processing unit selects different delay times from a plurality of predefined values depending on the detected parameters, making the switching timing adaptive and dynamic rather than fixed, thereby optimizing both speed and efficiency under different operating conditions.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If a fixed delay time is used after zero voltage crossing point, then the circuit control is simple, but it cannot adapt to different voltage polarities and magnetic pole positions, reducing motor efficiency

Engineering Contradiction:
Improvecontrol circuit complexityVSAvoidmotor power efficiency
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The control system transitions from a static fixed delay to a dynamic adaptive delay mechanism. The processing unit detects voltage polarity and magnetic pole position in real-time, then selects appropriate delay times from a plurality of predefined values. This dynamic adjustment optimizes motor efficiency for different operating conditions while maintaining relatively simple circuit implementation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the delay time parameter based on detected operating conditions. By having a plurality of predefined delay times and selecting the appropriate one based on voltage polarity and magnetic pole position, the system effectively changes key timing parameters to optimize performance without requiring complex real-time calculation circuits.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If the AC switch is controlled without detecting voltage polarity and magnetic pole position, then the control method is simple, but negative torque occurs due to phase misalignment between back electromotive force and motor current

Engineering Contradiction:
Improvecontrol method simplicityVSAvoidnegative torque
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The processing unit implements feedback by detecting the voltage polarity and magnetic pole position, then using this information to determine the appropriate delay time for AC switch control. This feedback loop ensures the switching timing is aligned with the actual motor state, preventing negative torque while maintaining relatively simple control implementation through predefined delay selections.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary detection of voltage polarity and magnetic pole position before executing the switching control. By detecting these parameters in advance and pre-selecting the appropriate delay time, the system ensures proper phase alignment is achieved before the actual switching action, preventing harmful negative torque effects.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces negative torque and improves motor power efficiency by aligning the phase of Bemf and motor current, resulting in enhanced motor performance.

Implementation Method 1

The processing unit is configured to detect a zero voltage crossing point and a voltage polarity of the AC power source

Methodology Applied
Scientific EffectZero voltage crossing point detection:

Implementation Method 2

a controllable bidirectional AC switch connected in series with the stator winding between two ends of an AC power source

Methodology Applied
Scientific EffectBidirectional AC switching:

Implementation Method 3

the product of back electromotive force (Bemf) and motor current contributes to the motor output power

Methodology Applied
Scientific EffectBack electromotive force generation: Electromagnetic Induction

Implementation Method 4

The electromagnetic torque T of a motor can be expressed in terms of co energy Wco as

Methodology Applied
Scientific EffectElectromagnetic torque generation: Lorentz Force

Implementation Method 5

When the controllable bidirectional AC switch is to be switched to the switch-on state, the processing unit outputs a trigger pulse to the controllable bidirectional AC switch after a delay time after the zero voltage crossing point

Methodology Applied
Scientific EffectDelay time control:

Data Source

PatentUS10270374B2Motor driving circuit, motor driving method, and motor utilizing the same
Publication Date: 2019.04.23 JOHNSON ELECTRIC INTERNATIONAL AG
  • US10270374B2 patent drawing
  • US10270374B2 patent drawing
  • US10270374B2 patent drawing

AI summary

A motor driving circuit, the motor itself, and a motor driving method are disclosed. The circuit includes a controllable bidirectional alternating current (AC) switch and a processing unit, a voltage polarity of the AC power source and zero voltage crossing point of an AC power source being detected, together with a magnetic pole position of a permanent-magnet rotor, to govern the operation of the AC switch. When the controllable bidirectional AC switch is to be switched on, a trigger pulse is output after a delay time after the zero voltage crossing point, such that a phase difference between a back electromotive force and current flowing through the stator winding is decreased.