Motor-Energy Generator and Storage Device Integration

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Vehicles generate significant wasted energy that is not efficiently recovered or utilized.

Innovation Solution

A motor/energy generator and energy storage device combination, integrated into a housing with a motor/energy generator connected to a vehicle's driveline, captures waste energy and converts it into a storable form using ultra-capacitors or hydraulic accumulators, allowing for energy recovery during braking and coasting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a motor/energy generator and energy storage device combination is integrated into a housing and connected to a vehicle driveline to recover waste energy, then energy efficiency is improved through waste energy recovery, but device complexity increases due to the integrated module structure

Engineering Contradiction:
Improvewaste energy recoveryVSAvoidintegrated module structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent combines the motor/energy generator device and energy storage device into a single integrated module housed within a common housing. This merging approach enables waste energy recovery while managing the complexity through unified structural design, allowing the system to capture energy during braking and coasting events without requiring separate disconnected components.

Inventive Principle:
Principle #5Merging (Combining)

2Quantity of substance

If ultra-capacitors or hydraulic accumulators are used to store energy, then energy storage capability is improved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improveenergy storage capacityVSAvoidmanufacturing complexity
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent employs ultra-capacitors or hydraulic accumulators as energy storage devices that can be relatively simply manufactured and integrated into the module. These components provide sufficient energy storage capacity for capturing braking and coasting energy while maintaining reasonable manufacturing feasibility, balancing storage capability with ease of production.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Loss of energy

If the motor/energy generator is connected to a rear driveline for energy recovery, then energy recovery effectiveness is improved, but ease of installation and operation may be reduced due to driveline integration requirements

Engineering Contradiction:
Improveenergy recovery effectivenessVSAvoidinstallation complexity
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

By integrating the motor/energy generator with the energy storage device into a single module that connects to the rear driveline, the patent simplifies installation compared to separate component arrangements. The unified module structure reduces the number of connection points and integration steps required while maintaining effective energy recovery from the driveline during braking and coasting operations.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively recovers and stores waste energy from vehicles, enhancing energy efficiency and enabling hybrid vehicle architectures with minimal modifications to existing systems.

Implementation Method 1

a first motor/energy generator operatively connected to an energy storage device to store energy produced by the first motor/energy generator

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

an energy storage device to store energy produced by the first motor/energy generator

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS10449864B2Motor/energy generator and energy storage device combination
Publication Date: 2019.10.22 BORGWARNER INC
  • US10449864B2 patent drawing
  • US10449864B2 patent drawing
  • US10449864B2 patent drawing

AI summary

A number of variations may include a motor/energy generator and energy storage device combination.