Motor Grader Battery Layout Ahead of the Coupling Shaft

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The existing motor grader designs face challenges in efficiently arranging the motive power source for the electric motor due to space constraints above the rear frame, leading to increased manufacturing costs for large-diameter wire harnesses.

Innovation Solution

The motor grader incorporates a battery arranged in front of the coupling shaft, which couples the front and rear frames, allowing for a more compact and cost-effective electrical power supply system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a generator is provided on the rear frame to supply electric power to the electric motor, then the electric motor can be driven, but the space above the rear frame is restricted and a large-diameter wire harness is required increasing manufacturing cost

Engineering Contradiction:
Improveelectric power supplyVSAvoidmanufacturing cost
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The battery (motive power source) is extracted from the conventional location on the rear frame and relocated to the front frame. This extraction resolves the space restriction problem on the rear frame and eliminates the need for long, large-diameter wire harnesses, thereby reducing manufacturing costs while maintaining power supply capability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The power supply system is reconfigured by changing the spatial dimension of battery placement from the rear frame area to the front frame area. This dimensional change in component arrangement allows for shorter electrical connections and better space utilization without compromising the power delivery function

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Power

If a generator is provided on the rear frame to supply electric power to the electric motor, then the electric motor can be driven, but the space arrangement becomes difficult due to restricted space above the rear frame

Engineering Contradiction:
Improveelectric power supplyVSAvoidspace arrangement
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The battery is extracted from the constrained rear frame space and relocated to the front frame, resolving the space arrangement difficulty while maintaining the power supply function to the electric motor

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of placing the power source at the rear (conventional approach), the invention inverts the arrangement by placing the battery at the front, opposite to the traditional configuration. This inversion simplifies the space arrangement problem and reduces the complexity of electrical connections

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables appropriate arrangement of the motive power source, reduces the length and cost of the wire harness, and allows for a more efficient use of space, thereby lowering manufacturing costs.

Implementation Method 1

a battery in which electric power supplied to the electric motor is stored

Methodology Applied
Scientific EffectBattery (electricity): Battery (electricity)

Data Source

PatentUS12275297B2Motor grader
Publication Date: 2025.04.15 KOMATSU LTD
  • US12275297B2 patent drawing
  • US12275297B2 patent drawing
  • US12275297B2 patent drawing

AI summary

A motor grader in which a motive power source of an electric motor can appropriately be arranged is provided. The motor grader includes a front frame, a rear frame, and a coupling shaft. The rear frame is arranged in the rear of the front frame. The coupling shaft couples the front frame to the rear frame as being pivotable with respect to the rear frame. The motor grader includes a front wheel rotationally driven to run the motor grader, the electric motor that generates driving force for rotationally driving the front wheel, and a battery in which electric power supplied to the electric motor is stored. The battery is arranged in front of the coupling shaft.