Electric Motor Fault Detection via Harmonic Phase Analysis

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Detecting partial discharge in electric motors is challenging due to it being buried in noise from normal operation, necessitating a method to distinguish it from background noise.

Innovation Solution

A control device with a fault detector performs frequency analysis on voltage and current signals to identify odd-order harmonics and their phase angles, distinguishing partial discharge from noise by analyzing phase relationships.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If frequency analysis is performed to detect partial discharge, then detection precision is improved, but device complexity increases

Engineering Contradiction:
Improvepartial discharge detection precisionVSAvoidfault detector complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by analyzing specific frequency parameters (odd-order harmonics at 3ω, 5ω, 7ω) and their phase angles relative to the fundamental frequency. The fault detector transforms the time-domain signal into frequency-domain parameters, detecting partial discharge through changes in harmonic presence and phase relationships rather than analyzing the entire signal spectrum, thus improving detection precision while managing complexity.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If signal processing is enhanced to distinguish partial discharge from noise, then measurement precision is improved, but loss of time increases

Engineering Contradiction:
Improvesignal discrimination precisionVSAvoiddetection processing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent implements preliminary action by pre-defining the characteristic parameters of partial discharge (odd-order harmonics with specific phase angles) before actual detection. The system is prepared with knowledge of what to look for (3ω, 5ω, 7ω harmonics with phase angles of ±90° or more relative to fundamental frequency), allowing rapid identification during operation without requiring complex real-time signal processing or extensive data accumulation.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If comprehensive frequency analysis is performed on voltage and current signals, then reliability of fault detection is improved, but device complexity increases

Engineering Contradiction:
Improvefault detection reliabilityVSAvoiddetection system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the frequency spectrum into specific segments of interest (odd-order harmonics at 3ω, 5ω, 7ω) rather than analyzing the entire frequency spectrum. The fault detector segments the analysis to focus only on these specific frequency components and their phase relationships, reducing the complexity of comprehensive frequency analysis while maintaining high detection reliability through targeted parameter monitoring.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20260079206A1Control device, electrical appliance, and fault detection method
Publication Date: 2026.03.19 KK TOSHIBA
  • US20260079206A1 patent drawing
  • US20260079206A1 patent drawing
  • US20260079206A1 patent drawing

AI summary

According to an embodiment, a control device includes a controller and a fault detector. The controller controls an electric motor. The fault detector detects a fault of the electric motor. The fault detector performs a frequency analysis of a voltage signal and a current signal that drive the electric motor. The fault detector determines, based on a result of the frequency analysis, whether or not the current signal includes an odd-order harmonic having a frequency that is odd multiples of a fundamental wave of the voltage signal. The fault detector determines, based on the result of the frequency analysis, whether or not the odd-order harmonic has a first phase angle that is a phase angle of an opposite phase with respect to a phase angle of the fundamental wave.