Motor Impedance Dust Detection in Cleaning Apparatus
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Solution Overview
Problem
Current particle detection technologies in cleaning devices, such as vacuum cleaners and air cleaners, are inefficient in accurately measuring debris accumulation and environmental dust levels, leading to suboptimal cleaning efficiency and environmental impact.
Innovation Solution
A cleaning apparatus equipped with a fan, motor, detecting device, and control unit that measures motor impedance to determine debris accumulation, along with optical sensors and a dust collecting unit, which adjusts suction power and cleaning operation based on detected debris levels, ensuring efficient cleaning and filter maintenance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If motor impedance detection is used to measure debris accumulation, then measurement precision is improved, but device complexity increases due to additional detecting devices and control units
Solution Approach 1:
The patent replaces complex optical detection systems with a simplified electrical impedance-based detection method. Instead of using optical transmitters, receivers, and complex signal processing circuits to detect dust particles, the invention uses a detecting device to measure the impedance of the motor, which changes as debris accumulates on the filter. This substitution of mechanical/optical detection with electrical measurement resolves the contradiction by achieving accurate debris measurement through a simpler electrical system.
Solution Approach 2:
The patent introduces motor impedance as an intermediary parameter to indirectly measure debris accumulation. Rather than directly detecting dust particles or filter blockage, the system measures the electrical impedance of the motor, which serves as a mediator that reflects the degree of debris accumulation. This intermediary approach allows for simplified detection while maintaining measurement precision, as the impedance change correlates with debris levels without requiring direct optical or mechanical sensing of the debris itself.
2Measurement precision
If optical sensors are used to detect dust particles, then measurement precision is improved, but use of energy increases due to continuous operation of optical transmitters and receivers
Solution Approach 1:
The patent replaces energy-intensive optical detection systems with a passive electrical impedance measurement system. Optical transmitters and receivers require continuous power to emit and detect light signals, whereas the impedance-based detection system uses minimal energy to measure electrical properties of the motor. This substitution resolves the contradiction by achieving dust detection capability through a low-energy electrical measurement approach that monitors motor impedance changes caused by debris accumulation.
Solution Approach 2:
The patent enables the motor itself to serve as the detection sensor by utilizing its inherent electrical impedance characteristics. Instead of requiring separate, energy-consuming optical detection components, the system leverages the motor's own electrical properties as the sensing mechanism. The motor's impedance naturally changes with debris accumulation, allowing the system to detect dust levels using the motor's own characteristics without additional energy-intensive sensing components.
3Productivity
If filter replacement is performed frequently to ensure cleaning efficiency, then cleaning efficiency is improved, but loss of substance increases due to premature disposal of functional filters
Solution Approach 1:
The patent implements a feedback-based filter replacement system that monitors motor impedance in real-time and provides information about actual filter clogging status. Instead of using fixed-time or arbitrary replacement schedules, the system continuously measures impedance changes and compares them against predetermined thresholds, providing feedback on when filter replacement is actually needed. This feedback mechanism resolves the contradiction by enabling filter replacement decisions based on actual performance degradation rather than conservative time-based scheduling, thereby maintaining cleaning efficiency while reducing premature filter disposal.
Solution Approach 2:
The patent performs preliminary detection of filter clogging status through impedance measurement before cleaning efficiency is significantly degraded. By monitoring impedance changes continuously, the system can detect the onset of filter blockage and alert users to replace the filter at the optimal moment - before it severely impacts performance but while the filter is still functional. This preliminary action approach prevents both premature replacement (reducing waste) and delayed replacement (maintaining efficiency), resolving the contradiction through timely intervention based on actual filter condition.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution enables precise debris detection and adjustment of cleaning operations, enhancing cleaning efficiency, reducing energy consumption, and promoting environmental protection by optimizing dust collection and filter maintenance.
Implementation Method 1
the impedance of the motor increases as the level of debris accumulation in the dust collecting unit increases
Implementation Method 2
a pair of optical transmitter and receiver devices, where each receiver detects intensity of light emitted by the corresponding optical transmitter
Implementation Method 3
The motor is for driving the fan to create an air flow through the cleaning apparatus
Data Source
AI summary
The disclosure provides a cleaning apparatus and detecting method thereof. The cleaning apparatus includes a fan, a motor, a detecting device and a control unit. The motor drives the fan to create an air flow through the cleaning apparatus. The detecting device is electrically connected to the motor, and is utilized detected an impedance of the motor. The control unit is electrically connected to the motor and the detecting device respectively, for comparing the impedance of the motor with a predetermined value and outputting a signal indicative of a comparison result.


