Motor Resolver Distance Tracking for Autonomous Vehicles

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Solution Overview

Problem

Current methods for determining the distance traveled by autonomous vehicles, especially during small movements like creeping forward, lack accuracy and rely on expensive or unreliable components, making it difficult to track the vehicle's position relative to known reference points effectively.

Innovation Solution

The use of an electric motor with a motor resolver and a controller to determine the distance traveled by measuring the change in the electric motor's position, which is connected to a drive wheel through a drive train, allowing for precise calculation of distance based on the motor's rotations and the set ratio between motor position changes and wheel rotations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If LIDAR or radar is used to determine vehicle position relative to reference points, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvevehicle position determination accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex optical/radar systems with a mechanical sensing approach using an encoder disk coupled to the motor shaft. The encoder disk with radial openings provides mechanical position encoding that is simpler and more cost-effective while achieving sufficient measurement precision for dead reckoning applications.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention creates a simplified copy of the position determination function by using motor shaft position as a proxy for vehicle position. Instead of directly measuring vehicle position with complex sensors, the system copies the positional information from the motor shaft through the encoder, which is then used to calculate vehicle displacement through integration.

Inventive Principle:
Principle #26Copying

2Device complexity

If GPS is used to determine vehicle position, then device complexity is reduced, but measurement precision deteriorates for small movements

Engineering Contradiction:
Improvesystem simplicityVSAvoidsmall displacement accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent segments the position determination into two components: coarse position from GPS and fine position changes from motor encoder integration. This segmentation allows GPS to provide overall location while the encoder captures small displacements that GPS would miss, combining the advantages of both approaches.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system performs preliminary position determination using GPS to establish a baseline location, then uses motor encoder data to track subsequent small movements. This preliminary action with GPS sets the stage for more precise incremental measurements, allowing the system to leverage both measurement types effectively.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If dead reckoning is used to track vehicle position changes, then measurement precision for small movements is improved, but reliability deteriorates due to accumulation of errors

Engineering Contradiction:
Improvesmall displacement measurement accuracyVSAvoidposition tracking reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent implements feedback by periodically using external reference points (stop signs, traffic lights) to correct accumulated dead reckoning errors. When the vehicle passes these known reference points, the system compares the dead reckoning position with the actual known position and applies corrections to reset accumulation errors, maintaining long-term reliability.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system prepares for error accumulation by designing the dead reckoning system with built-in correction mechanisms at predetermined intervals. Reference points are strategically used as correction opportunities before errors become significant, cushioning against the natural drift of integration-based position tracking.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

4Measurement precision

If expensive and unreliable components are used for distance determination, then measurement precision is improved, but manufacturing cost increases

Engineering Contradiction:
Improvedistance travelled accuracyVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent employs inexpensive encoder disks and standard motor position sensors instead of expensive dedicated distance measurement sensors. These simple mechanical components are cost-effective and easily manufactured, providing sufficient precision for the application without the high cost of specialized sensors like LIDAR or radar.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The motor position sensing system serves multiple functions: it provides both motor control feedback and distance travelled measurement. This multi-functionality eliminates the need for separate expensive distance sensors, reducing overall system cost while maintaining measurement precision through the dual-use of motor position data.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides an accurate and cost-effective method for determining distance traveled, compensating for variables like gear lash, drive train twist, and signal delay, ensuring reliable navigation in autonomous driving systems.

Implementation Method 1

A motor resolver is positioned adjacent to the motor rotor shaft, where the motor resolver is configured to determine a motor position of the electric motor based on revolutions of the motor rotor shaft

Methodology Applied
Scientific EffectMagnetic field detection: Magnetic Field

Data Source

PatentUS10782145B2Devices and methods for determining a distance travelled
Publication Date: 2020.09.22 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US10782145B2 patent drawing
  • US10782145B2 patent drawing

AI summary

Vehicles, systems, and methods for determining a distance travelled are provided. In an exemplary embodiment, a vehicle includes an electric motor with a motor rotor shaft. A motor resolver is positioned adjacent to the motor rotor shaft, where the motor resolver is configured to determine a motor position of the electric motor based on revolutions of the motor rotor shaft. A controller is in communication with the motor resolver, where the controller is configured to determine a distance travelled from a change in the electric motor position.