Parameter Determination Support for Induction Motor Slip Constant Estimation

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Solution Overview

Problem

Existing methods for determining drive parameters for induction motors with unknown slip constants are complex and require acquiring torque correlations, making it difficult to simplify the parameter determination process.

Innovation Solution

A parameter determination support device that acquires specification information, determines initial parameters for test running, creates a test-run program, automatically measures Q-phase voltage commands, estimates the slip constant, and calculates optimum parameters based on the slip constant to simplify the determination of driving parameters for induction motors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If existing methods for determining drive parameters are used, then the slip constant can be adjusted, but the processing becomes complex and requires acquiring torque correlations

Engineering Contradiction:
Improveparameter determination accuracyVSAvoidprocessing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts and measures only the necessary operating information (Q-phase voltage command and speed) directly from the motor drive device, eliminating the need for complex torque correlation acquisition. This selective extraction simplifies the measurement process while maintaining determination accuracy.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces mechanical torque measurement methods with electrical signal-based estimation. By using the relationship between Q-phase voltage command, speed, and slip constant through electrical equations, the system avoids complex mechanical torque correlation acquisition while achieving accurate parameter determination.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If torque correlation acquisition is required for parameter determination, then parameter accuracy can be achieved, but the determination process becomes time-consuming

Engineering Contradiction:
Improveparameter determination accuracyVSAvoidparameter determination time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent performs preliminary estimation of the slip constant using readily available operating information (Q-phase voltage command and speed) before final parameter determination. This preliminary action provides an initial accurate estimate that accelerates the overall determination process without sacrificing precision.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The motor drive device itself provides the necessary operating information (Q-phase voltage command and speed) that the parameter determination device needs. This self-service approach eliminates the need for external torque measurement equipment and complex acquisition processes, reducing both time and complexity.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If the slip constant is unknown, then the motor can be used flexibly, but it becomes difficult to determine drive parameters

Engineering Contradiction:
Improvemotor adaptabilityVSAvoidparameter determination difficulty
Core Design Contradiction:
Adaptability or versatilityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent uses feedback from the motor's actual operating information (Q-phase voltage command and speed) to continuously estimate and refine the slip constant. This feedback mechanism enables automatic adaptation to unknown slip constants, making the system work flexibly with different motors while simplifying parameter determination through automated estimation.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11003170B2Parameter determination support device, and non-transitory computer-readable medium encoded with program
Publication Date: 2021.05.11 FANUC LTD
  • US11003170B2 patent drawing
  • US11003170B2 patent drawing
  • US11003170B2 patent drawing

AI summary

To provide a parameter determination support device and a program capable of simplifying determination of driving parameters upon driving a motor for which the slip constant is unknown. A parameter determination support device includes: an acquisition unit for acquiring specification information of a drive device of a motor and output specification information of an induction motor; an initial parameter determination unit for determining an initial parameter for test running, based on the specification information and the output specification information; a program creation unit for creating a test-run program to be used in test running for acquiring data that is required for adjustment of a parameter that determines output of the induction motor, based on the output specification information; an automatic measurement unit for automatically measuring a Q-phase voltage command of the induction motor according to the speed, as operating information upon driving by varying the speed of the induction motor according to the test-run program by applying the initial parameters; an estimation unit for estimating a slip constant of the induction motor, based on the operating information; and a calculation unit for performing calculation of an optimum parameter tailored to the output specification of the induction motor, based on the slip constant.