Synchronous Motor Initial Speed Detection via Clarke Current Transform

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing methods for determining the initial speed and motor angle of synchronous motors, particularly in sensorless closed-loop control systems, require additional high-voltage comparators and offer limited resolution, making them unsuitable for low-voltage wafer fabrication and efficient operation.

Innovation Solution

The method involves sensing stator winding currents, transforming them into a 2D alpha-beta coordinate system, determining the rotor angle using arc tangent calculations, and calculating the initial speed from the rotor angle, with optional low-pass filtering to remove noise, allowing for direct motor angle and speed determination without additional circuitry.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If high-voltage comparators are used to detect motor back-emf for initial speed determination, then the motor speed and position can be detected, but the device complexity increases and low-voltage wafer fabrication cannot be supported

Engineering Contradiction:
Improvemotor speed detectionVSAvoidcomparator circuitry
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the speed detection function from the complex high-voltage comparator circuitry and implements it using simple low-voltage logic circuits that can be fabricated using standard low-voltage CMOS processes. The back-emf detection is performed by sampling motor phase currents during high-side switch off-states and processing them through simple digital logic to generate speed estimates, eliminating the need for dedicated high-voltage comparator components.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent creates a digital copy of the back-emf signal characteristics by sampling and processing current data through logical operations rather than using analog high-voltage comparators. The speed estimation is derived from counting clock cycles between detected zero-crossing events of the back-emf, replicated through digital logic that mimics the functional behavior of analog comparators without requiring high-voltage analog circuitry.

Inventive Principle:
Principle #26Copying

2Measurement precision

If phase-to-phase comparators are used to detect zero crossings of motor back-emf, then motor position can be detected, but the position resolution is limited to 60 degrees

Engineering Contradiction:
Improveposition detectionVSAvoidposition resolution
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The patent segments the motor electrical cycle into multiple detectable events by monitoring zero-crossings of back-emf in multiple phases and using logical operations to detect each crossing independently. By counting clock cycles between these segmented detection events and using modular arithmetic, the system achieves position resolution much finer than the traditional 60-degree limit, effectively dividing the measurement resolution into smaller increments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from direct analog voltage comparison in a single dimension to multi-dimensional digital processing by sampling currents in multiple phases, converting to two-phase currents through coordinate transformation, and processing through multiple logical operations. This dimensional expansion enables finer position resolution by utilizing temporal and logical dimensions rather than relying solely on voltage magnitude comparison.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If additional high-voltage comparator circuitry is added to the motor controller, then back-emf detection capability is improved, but the controller cannot be fabricated using low-voltage wafer fabrication processes

Engineering Contradiction:
Improveback-emf detectionVSAvoidfabrication process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces the mechanical/electrical analog comparator system with a digital logic-based detection system. Instead of using analog high-voltage comparators that require specialized high-voltage fabrication processes, the system uses digital logic circuits operating at low voltages to detect back-emf zero-crossings by sampling and processing current data, enabling standard low-voltage CMOS fabrication while maintaining detection reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the operating voltage parameter of the detection system from high-voltage analog operation to low-voltage digital operation. By sampling motor phase currents during high-side switch off-states and processing them through digital logic, the system maintains accurate back-emf detection capability while operating within the voltage range suitable for standard low-voltage wafer fabrication processes.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables efficient determination of motor angle and initial speed without requiring high-voltage comparators, improving resolution and allowing implementation in low-voltage wafer fabrication processes, facilitating seamless integration into existing closed-loop controllers for synchronous motor operation.

Implementation Method 1

transforming the currents into a two-dimensional (2D) coordinate system using an alpha-beta (α-β) transformation, wherein the alpha-beta (α-β) transformation is a Clarke transformation

Methodology Applied
Scientific EffectClarke transformation:

Implementation Method 2

determining a rotor angle θ from an arc tangent (A tan) of a ratio of a current iα in the α-axis to a current iβ in the β-axis

Methodology Applied
Scientific EffectArc tangent calculation:

Implementation Method 3

removing system noise by filtering the determined rotor angle θ′ using a low pass filter

Methodology Applied
Scientific EffectLow-pass filtering: Filter (electronic)

Data Source

PatentUS12126285B2Method of determining initial speed for a synchronous motor and a controller therefor
Publication Date: 2024.10.22 KINETIC TECHNOLOGIES INTERNATIONAL HOLDINGS LP
  • US12126285B2 patent drawing
  • US12126285B2 patent drawing
  • US12126285B2 patent drawing

AI summary

Described is a method of determining a speed of a synchronous motor having a rotor and a stator having windings. The method comprises sensing currents in the windings of the stator while the rotor is rotating and transforming the currents into a two-dimensional (2D) coordinate system using an alpha-beta (α-β) transformation, wherein the alpha-beta (α-β) transformation is a Clarke transformation, the 2D coordinate system having an α-axis and a β-axis. The method includes determining a rotor angle θ from an arc tangent (A tan) of a ratio of a current iα in the α-axis to a current iβ in the β-axis and determining a speed of the motor from the rotor angle θ.